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Old June 21st 09, 11:16 PM posted to rec.aviation.soaring
Uncle Fuzzy
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Posts: 260
Default Custom Bowden Cables?

On Jun 21, 12:43*pm, RAS wrote:
On Jun 21, 11:51*am, sisu1a wrote:

I'm having trouble finding someone simultaneously capable as well as
willing to make a cable for my brake assembly for my ship. Spruce
doesn't have any barrel adjusters, a common motorcycle part.... *I
want the fancy swaged eyelet ends on a 3/32 cable (Spruce also only
offers .078 cable or I would probably just send them my own
barrel...), but need the barrel on it too. I've found people that
*could* do it, but won't touch it cause it's an airplane (I may have
them make a cable for my 'gold sluicing machine' or something
though . I've found parts suppliers, but I can't rotary swage... so
I'm looking for someone to just make it for me.


Suggestions?


TIA,
-Paul


The rotary swage equipment is very expensive and wouldn't expect to
find it outside of a large repair station. Unless it is a friend I
would tell them its for an aircraft as that will scare just scare off
just about everyone.
Another suggestion is to silver solder the end on the cable. As long
as there is no in use flex in the section near the fitting it works
well. I have used that method for a long time with zero failures.


Paul,
If there are any 'Old School' motorcycle repair businesses in your
area, try them. For many years, I used to make all my own cables
using parts from: http://www.flandersco.com/FlanCableSearch.html
Sometime in the last couple decades, I loaned my solder pot to
someone, and it never came back, and I subsequently got rid of most of
my bits and pieces.