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Our club has a Pawnee with an 0-540 that has been giving us fits for the
last year or so. We are having intermittent problems with power surges that can be significant and are sometimes even noticeable from the ground. The problem will occur one day on one tow, and then sometimes disappear for several weekends. One tow pilot seems to think that the problem seems to appear any time the airplane experiences noticeable negative Gs. In the past year or so we have replaced or rebuilt the following: Carburetor Ignition harness Fuel shut off valve Exhaust system Mags Spark plugs We have also cleaned the gascolator, checked the fuel tank for obstructions, and checked the vent system. The engine has about 1300 SMOH and early last season we did have a stuck valve in one of the cylinders. We switched from auto fuel to 100LL at the beginning of last season and my recollection is that the problem might have started or gotten worse shortly afterwards. I am thinking that the engine is probably due for a top overhaul, but the problem doesn't sound like sticky valves because some of the other tow pilots say that the engine runs smoothly when the larger power losses occur. I have never experienced one of the major losses myself, but I have had a few of the 100 rpm drops which cleared up after about 15 seconds or so. When it happened to me I did notice a very slight engine roughness which does sound like it could be a stuck valve. It also makes sense that if it is sticky valves that the problem would get worse running on 100LL. Any comments or suggestions on what to do next? Two mechanics have looked at it and have not been able to resolve the problem as yet, and we need our Pawnee back on the flight line. We are close to doing the top overhaul as a next step. Thanks, Bruce |
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