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More on CHT probe replacement



 
 
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  #1  
Old August 31st 05, 06:53 PM
Jim Burns
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Default More on CHT probe replacement

I've been researching how to replace an old AC Spark Plug CHT probe in our
Aztec. AC doesn't make them anymore and the replacement Rochester brand
probe operates at a different resistance range requiring the gauge to be
removed, shipped out and recalibrated. Not a fun proposition.

Rumor, and a couple parts houses, have told me that the American Bonanza
Society published an article about this problem and a solution is to install
an 82ohm resistor inline with the probe to account for the difference
between the AC and the Rochester gauges. Sounds easy enough.

Is there a group member that belongs to the ABS that could verify the
article and possibly post or email me a copy??

Any other thoughts or comments about this??

Thanks again, again!!

Jim


  #2  
Old September 1st 05, 01:50 AM
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On Wed, 31 Aug 2005 12:53:46 -0500, "Jim Burns"
wrote:

I've been researching how to replace an old AC Spark Plug CHT probe in our
Aztec. AC doesn't make them anymore and the replacement Rochester brand
probe operates at a different resistance range requiring the gauge to be
removed, shipped out and recalibrated. Not a fun proposition.

Rumor, and a couple parts houses, have told me that the American Bonanza
Society published an article about this problem and a solution is to install
an 82ohm resistor inline with the probe to account for the difference
between the AC and the Rochester gauges. Sounds easy enough.

Is there a group member that belongs to the ABS that could verify the
article and possibly post or email me a copy??

Any other thoughts or comments about this??


IMHO, an accurate CHT indication is one of the things that can tend to
contribute to engine longevity.

Unless you were planning on installing a PMA'd primary replacement
http://www.buy-ei.com/Single%20Primary.htm or
http://www.buy-ei.com/Dual%20Primary.htm
at some point in the near future, I would recommend doing the "right"
thing and getting your probe replaced and your indicator calibrated.

I probably would consider installing a resistor to be a minor
alteration, but would still recommend getting the system
checked/cal'd.

Actually, I would recommend getting both CHT gages cal'd and replacing
both probes. I allegedly used to maintain a bunch of working GA
aircraft (including PA23's), one of the things we ALWAYS did at engine
o-haul was replace the CHT and oil temp probes, and have the gages
cal'd (APoLH). Did the EGT/TIT systems also, but we had the
capabilities to do 'em in-house.

Compared to the cost of engine overhaul/installation, this is cheap
peace-of-mind.

Remember, this advice is worth exactly what you paid for it...

TC
  #3  
Old September 1st 05, 05:10 AM
RST Engineering
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Default

And remember, there is an absolutely wonderful and free calibration point at
212°F available for nothing more than a pan of water and a hotplate.

Jim



wrote in message
...
Remember, this advice is worth exactly what you paid for it...

TC



  #4  
Old September 1st 05, 05:16 AM
George Patterson
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RST Engineering wrote:
And remember, there is an absolutely wonderful and free calibration point at
212°F available for nothing more than a pan of water and a hotplate.


If you're at sea level. If your elevation is substantially different from that,
you need to look up the boiling point of water.

George Patterson
Give a person a fish and you feed him for a day; teach a person to
use the Internet and he won't bother you for weeks.
  #5  
Old September 1st 05, 03:11 PM
Jim Burns
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But I think the width of the needle of our gauge will compensate for that.
It's an old style gauge with only a dot at 200F and the next dot is at 400F.
The best we can do is try to keep the needle below the 400F dot a tad. I
guess we could also calibrate it with a pan of oil, a hot plate, and a candy
thermometer.

Jim

"George Patterson" wrote in message
news:cgvRe.12917$LK.8705@trndny09...
RST Engineering wrote:
And remember, there is an absolutely wonderful and free calibration

point at
212°F available for nothing more than a pan of water and a hotplate.


If you're at sea level. If your elevation is substantially different from

that,
you need to look up the boiling point of water.

George Patterson
Give a person a fish and you feed him for a day; teach a person to
use the Internet and he won't bother you for weeks.



  #6  
Old September 1st 05, 01:22 PM
Denny
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Default

I
guess we could also calibrate it with a pan of oil, a hot plate, and a
candy
thermometer.

RIght on! This is the sort of thing that is taught in high school
physics (or was, in my day, right after the earth first cooled)

denny

  #7  
Old September 1st 05, 06:01 PM
RST Engineering
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Default

BTW, that 82 ohm power resistor (??) you need is available at www.mouser.com
5 watt cement coated fireproof resistors (280 CR5 series) are 39 cents in
onesies. 3 watt flame retardant resistors (283 series) are also 39 cents in
onesies.

Mouser has no minimum order and a decent shipping policy.

Somebody needs to measure the current that these things are sucking. In
order to dissipate 1 watt in an 82 ohm resistor, you need a bit more than
100 mA (0.1 amps) to flow. My gut says that this is not happening.

Jim



"Jim Burns" wrote in message
...
But I think the width of the needle of our gauge will compensate for that.
It's an old style gauge with only a dot at 200F and the next dot is at
400F.
The best we can do is try to keep the needle below the 400F dot a tad. I
guess we could also calibrate it with a pan of oil, a hot plate, and a
candy
thermometer.



 




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