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"G.R. Patterson III" wrote in message
... Garage door openers drive a sprocket that operates a circular chain. Some of the older units had a block on the chain that tripped a switch when the door was raised. This block could be adjusted to fine-tune the system. My Genie units do not have this. I assume (but do not know) that they simply pull the chain for a fixed distance (most doors are 7' tall). They have essentially the same system, except that the block has been replaced by an analog inside the opener. A worm drive moves a block back and forth, that triggers switches at either end of the range of movement. One end tells the opener when it's done opening, the other tells it when it's done closing. As with the older units, the end result is that the opener simply pulls the chain for a fixed distance. In the case of the older units, the distance is set by the block, in the newer units this is adjustable (within a small range) by a setting that affects the exact position of the ends of the internal mechanism. So. Measure the distance you have to pull your chain to open the hangar door. Work out the ratio between that and 7'. Rig a reduction gear out of two appropriately sized pulleys and a belt and drive that from a chain driven by a garage door opener. Some problems I see with that: * You will want to ensure that the mechanism inside the opener is up to the task. The garage door opener I've had open has a nylon worm drive to turn the main sprocket for the chain. It wears out even under normal garage use, with a counter-spring to help reduce the forces involved. Even if the hangar door is counter-weighted somehow, there may be more friction with the larger door. It may be a lot to ask of little plastic pieces. * The opener has a motor speed sensor that tells it when the thing is getting bogged down too much. Because its main purpose is to avoid someone getting crushed by the door, it's very sensitive. The sensitivity can be adjusted somewhat, but probably not enough to account for a significant difference in force required. * To make matters worse, in combination with the above issues, a reduction gear that increases the effective travel of the opener is necessarily going to increase the force that the opener is required to provide. * Finally, using a belt and pulley system for the reduction gear may result in the belt slipping. If it slips only at the very beginning of the door movement, and it slips exactly the same amount when opening as when closing, this might be okay. But otherwise, it will throw the system out of adjustment. I would say that with a large enough (i.e. expensive enough) garage door opener, the above issues may not be a problem. But then you may start finding that you'd have been better off just designing a custom-made opener mechanism from scratch. Electric motors aren't that expensive, and the rest is just a sprocket, switches and wiring, and possibly a new chain (depending on what kind of "chain" is currently used with the manual opening system). Pete |
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