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![]() Such a major flaw in a wing spar should be replaced at the manufacturers expense IMHO. It is inexcusable for these wings to still be allowed to fly at lower placarded limits as DG has no knowledge of the condition of the entire fleet. DG should sue Elan for screwing up and DG owners should get a free set of wings to replace the bad ones they bought in good faith. Its not like you can glue a new spar in the place where its bad!! Regards Al On Apr 16, 11:39 am, Steve Davis wrote: At 17:36 16 April 2007, Marc Ramsey wrote: Alan Montague wrote: Is there any scope for non-destructive testing by industrial radiology? X-rays are sensitive in showing up minor ripples in children's bones? Would they work for the ripples in my spar? I would think that an ultrasonic inspection method could be developed for much less cost than radiography. Ultrasonic might be able to look into the layers of rovings and see how deep the undulations are. You might want to check with some companies which make composite aircraft and composite spars. Cirrus Design, Scaled Composites, Adam Aircraft etc..., and find out how they do NDT on their designs.I again look at the Duo spar inspections as an example, the original protocol involved cutting holes in the wing skin and visually inspecting the spars, in short order SH evolved to using a borescope through the existing inspection ports and a few holes drilled in the root rib and aileron cutouts, eventually someone figured how to do it with inexpensive lipstick cameras and long rods. Mark |
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