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On Jun 21, 10:40 am, "Private" wrote:
wrote in message ps.com... On Jun 20, 12:31 pm, "Private" wrote: wrote in message roups.com... I built my own compressor years ago using an old truck compressor, and drove it with a 1-horse 3450 RPM jet-pump motor. Dan How did you supply oil pressure to lube the crankshaft? or did this compressor have its own closed sump and pump or splash lube system? TIA It was a base-mounted belt-driven compressor that was supplied oil from the engine's oil system. I made a steel base plate to close it off, drilled the side of the case and tapped it for a 1/2" 90° pipe elbow for a filler/level check plug, and drilled and tapped the con rod caps for 1/8" pipe street ells that acted as scoops to grab the oil from the sump and jam it into the bearings. The main bearings were ball bearings and get plenty of splash to keep them happy. The thing has run happily for probably 100 hours over the last 20 years and shows no sign of distress. Dan I have had good luck and extensive service from these compressors, but always by mounting them on engines where I was able to connect them to the engine's pressure oil and coolant systems. I used an electric clutch pulley so they did not need to run continuously, IMHO they are very good compressors. The current high cost of fuel makes it an expensive way to obtain pressure air in any quantity unless the engine will be operated anyway. Happy landings. This was an old aircooled unit, circa 1950, that showed up in some returned cores. Instead of the usual unloader pistons that lifted the intakes, it has intake ports in the cylinder wall that the piston uncovered near the bottom of the stroke. The unloaders are separate small valves in the head similar to small-engine valves, opened by a lever operated by metal diaphragm that received the air signal from the governor. The whole design of these old compressors resembled an outboard motor powerhead, and in researching the origins of Bendix- Westinghouse compressors I discovered that the first units were converted Evinrudes. So much for the similarities. By the way: of the thousands of compressors we rebuilt, I would say that at least half of the cores had nothing wrong with them except for worn unloader piston O-rings, damage caused by a worn-out $20 governor. New O-rings were a few cents. A shot governor doesn't apply the unloading pressure suddenly, as it should, and the intakes bang the lifting pins and work the pistons up and down rapidly and wear the o-rings out. Leaky o-rings cause a pressure drop in the governor when it cuts the compressor out, it thinks the tank pressure has dropped, and it cuts in again so that the compressor is on/off/on/ off rapidly and the driver or mechanic thinks it's shot. About a fifth of cores were those off Detroit Diesels and had the phenolic drove coupling that would shear internally off its steel hub but remain attached to the hub and look perfectly normal. It couldn't drive the compressor, a compressor that had nothing wrong with it. And the rest had been allowed to eat dust through old/missing/ cheap air filters, and dust destroys a compressor faster than it will an engine. It sticks to the thin film of oil on the cylinder wall instead of being vaporized and blown out, and the cylinder and rings eat each other. Maybe you guys aren't interested in all this, but the point is that most of our troubles with machinery are our own fault, either through ignorance or just being plain cheap. Dan |
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