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Is anyone out there designing a scale PBY Catalina?



 
 
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  #1  
Old June 10th 04, 01:38 PM
Nathan Young
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On 9 Jun 2004 22:55:41 -0700, (Tom Osmundson)
wrote:

I was wondering if anyone else was designing (or maybe even progressed
to building) a homebuilt aircraft based on the PBY Catalina? The
reason I ask is that I have been thinking of designing one for some
time. Now that I have 1 year to go before finishing my BS in ME, I
have decided to begin working on a conceptual design.
Hopefulley I'll get around to posting some of my newer PBY stuff on my
website before too long.

I'd like to see what you guys (and gals) think of my idea. Basically I
want an adventure/bush/recreational aircraft. There are a lot of
single engine amphibs out there around 100-200hp, so I'm not going to
design something that basically already exists. What I want these
aircraft wouldn't be able to do anyway. I am looking to build
something where there is nothing very similar to it. It would be
similar size to a Widgeon, but how many of those do you see around.
I'd like to see a C185 or Beaver owner consider buying one of these. I
also don't want to go through the nosebleed the seawind went through
(basically design/build it right the first time and no BS).

I won't be building everything exactly to scale, and it will be made
of mostly composite materials (glass, CF, some kevlar, foam/balsa,
epoxy). You could call it an evolution of a PBY-6A with the R-2600
conversion. I have narrowed down the size that I am going to build.
50% scale. This puts us at 52' WS and 4750 gross, and a pair of
160-200 hp engines. My minimum goals (on 200 hp) are 2000 lbs useful
load, stall w/flaps 49 mph, 75% cruise 167 mph, takeoff from water in
under 900 feet, and have a 1500 statute mile range. I want this
aircraft to be affordable to build and operate (not RV-4 affordable,
but affordable for its size). So far my powerplant of choice is the
deltahawk diesel (although one could put whatever they wanted in for
an engine, many choices around 160-200 hp). A pair of 200hp diesels
would give this PBY the same fuel burn that a 300hp lycoming would
(about 14-16 gph). That's it in a nutshell. Whatchya think? Sound
cool?


Cool idea!

You may want to consider revising some combination of horsepower,
useful load, and gross weight, as 320hp would be a dog hauling around
4750lbs.

For a few reference points: the 160hp Twin Comanche has a gross
weight of 3700lbs and is a much cleaner airplane than a PBY. A Piper
Seneca with 200hp/side has a gross of about 4500. The final version
of the PBY had 1700hp engines, pushing around 40,000lbs.

Weight/HP ratios:
TwinComanche: 11.56
Seneca II: 11.25
PBY: 11.76
Your scale PBY: 14.384-11.875 (320-400hp)

-Nathan
  #2  
Old June 10th 04, 02:36 PM
Kathryn & Stuart Fields
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Default

Nathan: Several of us including a P.E have set around the table talking
about the same thing. Diesel engines great for the lagoon hopping out in
the So. Pacific. I even approached one of Burt Rutan's test pilots and told
him to get Burt working on the idea..??
I think the idea is neat.. We spent 8 years out in the Pacific in the
Marshall islands and the type of ship you are playing with would be the
thing to have. Better than a sailboat.
Stu Fields
"Nathan Young" wrote in message
...
On 9 Jun 2004 22:55:41 -0700,
(Tom Osmundson)
wrote:

I was wondering if anyone else was designing (or maybe even progressed
to building) a homebuilt aircraft based on the PBY Catalina? The
reason I ask is that I have been thinking of designing one for some
time. Now that I have 1 year to go before finishing my BS in ME, I
have decided to begin working on a conceptual design.
Hopefulley I'll get around to posting some of my newer PBY stuff on my
website before too long.

I'd like to see what you guys (and gals) think of my idea. Basically I
want an adventure/bush/recreational aircraft. There are a lot of
single engine amphibs out there around 100-200hp, so I'm not going to
design something that basically already exists. What I want these
aircraft wouldn't be able to do anyway. I am looking to build
something where there is nothing very similar to it. It would be
similar size to a Widgeon, but how many of those do you see around.
I'd like to see a C185 or Beaver owner consider buying one of these. I
also don't want to go through the nosebleed the seawind went through
(basically design/build it right the first time and no BS).

I won't be building everything exactly to scale, and it will be made
of mostly composite materials (glass, CF, some kevlar, foam/balsa,
epoxy). You could call it an evolution of a PBY-6A with the R-2600
conversion. I have narrowed down the size that I am going to build.
50% scale. This puts us at 52' WS and 4750 gross, and a pair of
160-200 hp engines. My minimum goals (on 200 hp) are 2000 lbs useful
load, stall w/flaps 49 mph, 75% cruise 167 mph, takeoff from water in
under 900 feet, and have a 1500 statute mile range. I want this
aircraft to be affordable to build and operate (not RV-4 affordable,
but affordable for its size). So far my powerplant of choice is the
deltahawk diesel (although one could put whatever they wanted in for
an engine, many choices around 160-200 hp). A pair of 200hp diesels
would give this PBY the same fuel burn that a 300hp lycoming would
(about 14-16 gph). That's it in a nutshell. Whatchya think? Sound
cool?


Cool idea!

You may want to consider revising some combination of horsepower,
useful load, and gross weight, as 320hp would be a dog hauling around
4750lbs.

For a few reference points: the 160hp Twin Comanche has a gross
weight of 3700lbs and is a much cleaner airplane than a PBY. A Piper
Seneca with 200hp/side has a gross of about 4500. The final version
of the PBY had 1700hp engines, pushing around 40,000lbs.

Weight/HP ratios:
TwinComanche: 11.56
Seneca II: 11.25
PBY: 11.76
Your scale PBY: 14.384-11.875 (320-400hp)

-Nathan



  #3  
Old June 10th 04, 03:31 PM
kumaros
external usenet poster
 
Posts: n/a
Default

"Kathryn & Stuart Fields" wrote in message
...

Nathan: Several of us including a P.E have set around the table talking
about the same thing. Diesel engines great for the lagoon hopping out in
the So. Pacific. I even approached one of Burt Rutan's test pilots and

told
him to get Burt working on the idea..??
I think the idea is neat.. We spent 8 years out in the Pacific in the
Marshall islands and the type of ship you are playing with would be the
thing to have. Better than a sailboat.


I recall a French series of nature documentaries filmed in Patagonia etc.
featuring a huge amphibian twin-engined aircraft, sort of a flying
combination of a house, a boat and an airplane. I wish I could find the
name of the series.
Kumaros
It's all Greek to me


  #4  
Old June 10th 04, 08:42 PM
Corrie
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Posts: n/a
Default

"kumaros" wrote in message ...
to have. Better than a sailboat.

I recall a French series of nature documentaries filmed in Patagonia etc.
featuring a huge amphibian twin-engined aircraft, sort of a flying
combination of a house, a boat and an airplane. I wish I could find the
name of the series.


Maybe something involving Jaques Cousteau? He had a converted Catalina.

Veeduber - "pilot's head in the pylon" - the shoulders are in the hull, then?
  #5  
Old June 11th 04, 12:50 AM
Richard Lamb
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Maybe something involving Jaques Cousteau? He had a converted Catalina.

Veeduber - "pilot's head in the pylon" - the shoulders are in the hull, then?



Yes, but his son died in the crash....
  #6  
Old June 11th 04, 02:09 AM
UltraJohn
external usenet poster
 
Posts: n/a
Default

I watched the series on PBS a while back (probably a couple years) it was
very interesting. Completely purpose built. But alas, sorry I have no other
info on it!
John



kumaros wrote:

"Kathryn & Stuart Fields" wrote in message
...

Nathan: Several of us including a P.E have set around the table talking
about the same thing. Diesel engines great for the lagoon hopping out in
the So. Pacific. I even approached one of Burt Rutan's test pilots and

told
him to get Burt working on the idea..??
I think the idea is neat.. We spent 8 years out in the Pacific in the
Marshall islands and the type of ship you are playing with would be the
thing to have. Better than a sailboat.


I recall a French series of nature documentaries filmed in Patagonia etc.
featuring a huge amphibian twin-engined aircraft, sort of a flying
combination of a house, a boat and an airplane. I wish I could find the
name of the series.
Kumaros
It's all Greek to me




  #7  
Old June 11th 04, 07:08 AM
Tom Osmundson
external usenet poster
 
Posts: n/a
Default

Pardon for the earlier triple post, connection was giving me fits...

airspeeds to break free of the water. The very high wing Catalina would
allow for large, slow props which, being much more efficient, would allow
lower HP for the same performance. Of course you have to deal with the
water spray erosion of the blades but modern Kevlar-carbon blades might
survive better than metal. Reversible props would allow the airplane to
pivot on it's center for good water handling.

Seaplane safety depends a lot on just how slowly the aircraft leaves and
returns to the water. Your idea of Fowler flaps is a good one. The
Catalina's big, high aspect ratio wing helps too.

Bill Daniels


Very good points. An extreme example of low speed thrust with a small
motor is electric RC aircraft. You can have a direct drive motor
spinning a small prop 15000 rpm or gear it down, put a big prop
(propped to draw same amt of juice as the smaller) on running, say,
8000 rpm, and have 2x as much static thrust (although top end
suffers).

The large props and the large wing area (and flaps) is how it would
deal with the lower power loading with smaller engines. Also, taking
the old airframe and cleaning it up (including smaller than scale
blisters) would greatly reduce drag, making the aircraft get away with
smaller engines easier. My cruise speed goal was based on using the
larger 200 hp engines. That way someone could put the big engines in
if they wanted a fast plane, or put in smaller engines if they wanted
economy.

As far as prop erosion from spray, that could be minimized/eliminated
with some careful attention to hull design

You may want to consider revising some combination of horsepower,
useful load, and gross weight, as 320hp would be a dog hauling around
4750lbs.
-Nathan


The 50% scale at 4750 lbs gross is based on the later models that had
38000 gross. Based on 35420 gross, it's 4427 lbs. The power loading
with 2-160hp engines is more like that of a 172 at 4750. If you were
at 4500 gross, 2-160hp engines would be more like the power loading on
a cherokee 180. My dad has said that on a hot day that extra 20 hp
sure made a difference (172 vs cherokee 180).

Perhaps I'll revise gross weight to 4500 lbs. My goal in engineering
the airframe is to achieve empty weight 55% of gross. so my goal at
4500 gross is 2475 empty and 2025 useful, which still meets my
original useful load goal.

In the early 1970's while stationed at the Pentagon a bunch of us

worked on
scaling various WWII aircraft.
It became immediately obvious that there were were two things we

could NOT
scale: the pilot and the engines.
-R.S.Hoover


As far as pilot relative scaling, at 50% scale there shouldn't be much
of a problem, and if it was close you could just fudge the size a bit
to compensate, since it's generally to scale, not carbon copy to
scale. At 50% we are looking externally at 5' wide and 4' tall, so
inside would be a bit smaller. I was thinking of making the fuse a bit
taller than scale.

I recall a French series of nature documentaries filmed in Patagonia

etc.
featuring a huge amphibian twin-engined aircraft, sort of a flying
combination of a house, a boat and an airplane. I wish I could find

the
name of the series.
Kumaros
It's all Greek to me


Oh shoot, can't find the bookmark. I know what you are talking about,
the Explorer by Hubert de Chevigny and Dean Wilson (Dean did the
Private Explorer that was like a single engine winnebago). It had a
pair of 300hp O-540's , grossed 8000 or so, big and boxy, was huge
inside. I think it topped out at 125 mph or kts, can't remember. The
photo I saw it was painted yellow. Gihugic for a pair of O-540's!

AhHa! didn't find the page I found way back when, but found a photo of
it at the bottom of this page...
http://fafagege.free.fr/html/eng/reves.htm

I even approached one of Burt Rutan's test pilots and told
him to get Burt working on the idea..??
Stu Fields


If I can do half as well as what a thoeoretical Rutan "pby" could do,
this thing would still be awsome! I hope everything goes well for the
whole team at scaled composites on the 21st for their official 100km
altitude space attempt with "SpaceShipOne". If I wern't so poor, I'd
drive down to watch it live!



Again, thanks for the comments! Much Appreciated!
Tom-aka-Dieselfume
  #8  
Old June 11th 04, 03:20 PM
Kathryn & Stuart Fields
external usenet poster
 
Posts: n/a
Default

Tom: In the outer Pacific islands you can get auto gas, diesel and if there
is a runway jet fuel. But NO avgas.
BTW I know a guy that flew a Grumman something or other Goose? out in the
Marshalls for awhile. He now is in Calif selling a strange fast outrigger
sailboat.

Stu Fields
"Tom Osmundson" wrote in message
om...
Pardon for the earlier triple post, connection was giving me fits...

airspeeds to break free of the water. The very high wing Catalina would
allow for large, slow props which, being much more efficient, would

allow
lower HP for the same performance. Of course you have to deal with the
water spray erosion of the blades but modern Kevlar-carbon blades might
survive better than metal. Reversible props would allow the airplane to
pivot on it's center for good water handling.

Seaplane safety depends a lot on just how slowly the aircraft leaves and
returns to the water. Your idea of Fowler flaps is a good one. The
Catalina's big, high aspect ratio wing helps too.

Bill Daniels


Very good points. An extreme example of low speed thrust with a small
motor is electric RC aircraft. You can have a direct drive motor
spinning a small prop 15000 rpm or gear it down, put a big prop
(propped to draw same amt of juice as the smaller) on running, say,
8000 rpm, and have 2x as much static thrust (although top end
suffers).

The large props and the large wing area (and flaps) is how it would
deal with the lower power loading with smaller engines. Also, taking
the old airframe and cleaning it up (including smaller than scale
blisters) would greatly reduce drag, making the aircraft get away with
smaller engines easier. My cruise speed goal was based on using the
larger 200 hp engines. That way someone could put the big engines in
if they wanted a fast plane, or put in smaller engines if they wanted
economy.

As far as prop erosion from spray, that could be minimized/eliminated
with some careful attention to hull design

You may want to consider revising some combination of horsepower,
useful load, and gross weight, as 320hp would be a dog hauling around
4750lbs.
-Nathan


The 50% scale at 4750 lbs gross is based on the later models that had
38000 gross. Based on 35420 gross, it's 4427 lbs. The power loading
with 2-160hp engines is more like that of a 172 at 4750. If you were
at 4500 gross, 2-160hp engines would be more like the power loading on
a cherokee 180. My dad has said that on a hot day that extra 20 hp
sure made a difference (172 vs cherokee 180).

Perhaps I'll revise gross weight to 4500 lbs. My goal in engineering
the airframe is to achieve empty weight 55% of gross. so my goal at
4500 gross is 2475 empty and 2025 useful, which still meets my
original useful load goal.

In the early 1970's while stationed at the Pentagon a bunch of us

worked on
scaling various WWII aircraft.
It became immediately obvious that there were were two things we

could NOT
scale: the pilot and the engines.
-R.S.Hoover


As far as pilot relative scaling, at 50% scale there shouldn't be much
of a problem, and if it was close you could just fudge the size a bit
to compensate, since it's generally to scale, not carbon copy to
scale. At 50% we are looking externally at 5' wide and 4' tall, so
inside would be a bit smaller. I was thinking of making the fuse a bit
taller than scale.

I recall a French series of nature documentaries filmed in Patagonia

etc.
featuring a huge amphibian twin-engined aircraft, sort of a flying
combination of a house, a boat and an airplane. I wish I could find

the
name of the series.
Kumaros
It's all Greek to me


Oh shoot, can't find the bookmark. I know what you are talking about,
the Explorer by Hubert de Chevigny and Dean Wilson (Dean did the
Private Explorer that was like a single engine winnebago). It had a
pair of 300hp O-540's , grossed 8000 or so, big and boxy, was huge
inside. I think it topped out at 125 mph or kts, can't remember. The
photo I saw it was painted yellow. Gihugic for a pair of O-540's!

AhHa! didn't find the page I found way back when, but found a photo of
it at the bottom of this page...
http://fafagege.free.fr/html/eng/reves.htm

I even approached one of Burt Rutan's test pilots and told
him to get Burt working on the idea..??
Stu Fields


If I can do half as well as what a thoeoretical Rutan "pby" could do,
this thing would still be awsome! I hope everything goes well for the
whole team at scaled composites on the 21st for their official 100km
altitude space attempt with "SpaceShipOne". If I wern't so poor, I'd
drive down to watch it live!



Again, thanks for the comments! Much Appreciated!
Tom-aka-Dieselfume



  #9  
Old June 11th 04, 08:33 PM
kumaros
external usenet poster
 
Posts: n/a
Default


"Tom Osmundson" wrote in message
om...

Pardon for the earlier triple post, connection was giving me fits...

snipped
kumaros wrote
I recall a French series of nature documentaries filmed in Patagonia

etc.
featuring a huge amphibian twin-engined aircraft, sort of a flying
combination of a house, a boat and an airplane. I wish I could find

the
name of the series.
Kumaros
It's all Greek to me


Oh shoot, can't find the bookmark. I know what you are talking about,
the Explorer by Hubert de Chevigny and Dean Wilson (Dean did the
Private Explorer that was like a single engine winnebago). It had a
pair of 300hp O-540's , grossed 8000 or so, big and boxy, was huge
inside. I think it topped out at 125 mph or kts, can't remember. The
photo I saw it was painted yellow. Gihugic for a pair of O-540's!

AhHa! didn't find the page I found way back when, but found a photo of
it at the bottom of this page...
http://fafagege.free.fr/html/eng/reves.htm

That's it!!! That's the yellow monster of a sea-plane that was featured in
the series. In a couple of "interior" (he, he) shots you could see the tube
fuselage and the insulation as well as the bamboo furniture. Now if I could
only remember the name of the series :-(
So, to come to your original post. Why could you not replicate or even
scale down this one instead of a Catalina?
Kumaros
It's all Greek to me
It's all Greek to me


  #10  
Old June 12th 04, 06:07 AM
Tom Osmundson
external usenet poster
 
Posts: n/a
Default

That's it!!! That's the yellow monster of a sea-plane that was featured in
the series. In a couple of "interior" (he, he) shots you could see the tube
fuselage and the insulation as well as the bamboo furniture. Now if I could
only remember the name of the series :-(
So, to come to your original post. Why could you not replicate or even
scale down this one instead of a Catalina?
Kumaros
It's all Greek to me
It's all Greek to me


I suppose one could duplicate it but it's kinda draggy with many
external braces and slow (although one could clean up the design). I'm
sure it works great, but lacks that classic look a catilina has. I
believe when I had some specs of it, the empty to gross ratio wasn't
the greatest. I think it was 5000 empty 8000 gross. It is metal, I'm
looking at composite for corrosion resistance. But you could make a
composite version of it (and get a better empty to gross ratio), like
I want to do to the PBY.

Some advantages of the PBY design is having the wing on a pylon. This
gets the same wing area (with same aspect ratio) in a shorter span. It
gets the engines up higher, out of the spray. The engines are close
enough together SE operation is relatively easy. You can stand on top
of the fuse to open a cowling and check the oil or whatever. The
retractable floats add cool factor but also adds weight. But outrigger
floats can be smaller than inboard sponsons to do the same job.

Tom: In the outer Pacific islands you can get auto gas, diesel and if

there
is a runway jet fuel. But NO avgas.
BTW I know a guy that flew a Grumman something or other Goose? out in

the
Marshalls for awhile. He now is in Calif selling a strange fast

outrigger
sailboat.
Stu Fields


Thank you for that post, I would have never thought of fuel
availability to that extent. That is definitely an advantage for using
200 hp deltahawk diesels(can use diesel or Jet A).
 




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