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Earlier, Richard Isakson wrote:
With my quick and dirty assumptions, I found that the spar would yield at 4.4 g's at 600 pounds gross weight. That is looking at bend moment stresses only. A betters analysis would raise that number. This includes the inserts. Without the inserts the spar yield at 2.3 g's at 600 pounds and 2.8 g's at 500 pounds. Interesting. When I run the moment of inertia for 2" tubing of .058" wall, I get 0.1667 in^4. Using that number and a yield strength of 35 ksi I get a yield moment of 5833 in/lbs. Do those numbers agree with yours? Of course, those figures disregard cripling or buckling, which I've not seen mentioned in this thread. I suspect that this whole thing will come down to a somewhat subjective matter of distributions and deflections. The distribution of loads between the forward and aft spars will make a big difference, and I think that the wing deflection will start to look scary before the spar tubes reach yield. But those are just more non-engineer's guesses, and there's been plenty too much of those already. Taking this out on a tangent, one thing about little airplanes like this that I don't understand is why so many of them use tubular spars. It seems to me that you can get so much better strength/weight and stiffness/weight using a built-up I-beam or C-section spar. Yeah, it's a bit more trouble. But the result is either better strength and stiffness for the same weight, or the same strength for less weight. But again, that's just my non-engineer wing developer perspective. Thanks, and best regards to all Bob K. http://www.hpaircraft.com/hp-24 |
#2
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"Bob Kuykendall" wrote ...
Interesting. When I run the moment of inertia for 2" tubing of .058" wall, I get 0.1667 in^4. Using that number and a yield strength of 35 ksi I get a yield moment of 5833 in/lbs. Do those numbers agree with yours? Of course, those figures disregard cripling or buckling, which I've not seen mentioned in this thread. For the spar alone those numbers are right and result in the poor spar performance without the inserts. The maximum bending moment happens at the strut attach point. This is where the insert sits and that increases the moment of inertia to 0.3155. This results in the improved load handling ability. In the interest of laziness, I didn't look at spar buckling nor did I look at negative loading. There is a potential for column buckling of the spar between the root and the strut attach point. As the wing is lifted, the strut is placed in tension. This places the inboard portion of the spar in compression. The combination of the compression load and the lift load could potenially cause buckling. Maybe I'll look at that sometime. I suspect that this whole thing will come down to a somewhat subjective matter of distributions and deflections. The distribution of loads between the forward and aft spars will make a big difference, and I think that the wing deflection will start to look scary before the spar tubes reach yield. But those are just more non-engineer's guesses, and there's been plenty too much of those already. Reading what little has been said about the load testing, I suspect there's a problem in the way the wing was held. It almost sounds like they didn't have the rear lift strut attached Taking this out on a tangent, one thing about little airplanes like this that I don't understand is why so many of them use tubular spars. It seems to me that you can get so much better strength/weight and stiffness/weight using a built-up I-beam or C-section spar. Yeah, it's a bit more trouble. But the result is either better strength and stiffness for the same weight, or the same strength for less weight. But again, that's just my non-engineer wing developer perspective. I think it's to keep the labor costs down. You might ask Chuck. Rich |
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On Tue, 28 Feb 2006 19:31:30 -0800, "Richard Isakson"
wrote: "Bob Kuykendall" wrote ... Interesting. When I run the moment of inertia for 2" tubing of .058" wall, I get 0.1667 in^4. Using that number and a yield strength of 35 ksi I get a yield moment of 5833 in/lbs. Do those numbers agree with yours? Of course, those figures disregard cripling or buckling, which I've not seen mentioned in this thread. For the spar alone those numbers are right and result in the poor spar performance without the inserts. The maximum bending moment happens at the strut attach point. This is where the insert sits and that increases the moment of inertia to 0.3155. This results in the improved load handling ability. In the interest of laziness, I didn't look at spar buckling nor did I look at negative loading. There is a potential for column buckling of the spar between the root and the strut attach point. As the wing is lifted, the strut is placed in tension. This places the inboard portion of the spar in compression. The combination of the compression load and the lift load could potenially cause buckling. Maybe I'll look at that sometime. I suspect that this whole thing will come down to a somewhat subjective matter of distributions and deflections. The distribution of loads between the forward and aft spars will make a big difference, and I think that the wing deflection will start to look scary before the spar tubes reach yield. But those are just more non-engineer's guesses, and there's been plenty too much of those already. Reading what little has been said about the load testing, I suspect there's a problem in the way the wing was held. It almost sounds like they didn't have the rear lift strut attached It WAS attatched. It was attatched as if it was on the plane but upside down. Taking this out on a tangent, one thing about little airplanes like this that I don't understand is why so many of them use tubular spars. It seems to me that you can get so much better strength/weight and stiffness/weight using a built-up I-beam or C-section spar. Yeah, it's a bit more trouble. But the result is either better strength and stiffness for the same weight, or the same strength for less weight. But again, that's just my non-engineer wing developer perspective. I think it's to keep the labor costs down. You might ask Chuck. Rich *** Free account sponsored by SecureIX.com *** *** Encrypt your Internet usage with a free VPN account from http://www.SecureIX.com *** |
#4
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Richard Isakson wrote:
In the interest of laziness, I didn't look at spar buckling Without the jury struts, IIRC, it cripples long before anything else fails. Deflection at the jury strut attach point to the strut , during the load test was, 2 or 2.5 inches when really loaded down. hth Rob |
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("Richard Isakson" wrote)
[snip] I've never liked powered ultralights that use the US part 103 definition of ultralight. The FAA limited the empty weight to far too light a weight. They could have added a hundred pounds to the empty weight and kept the other limitations as they are. This would have produced a real viable airplane class. Agreed, almost. 350 lbs would have been great (without floats). Low stall number is fine, but let's remove the speed limit on the upper end. If it weighs X and stalls at Y, carries one person and (8g) gallons of fuel ...who cares about its top-end speed! Montblack Hell ...I'M not 103 legal !!! :-) |
#6
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"Montblack" wrote in message
... ("Richard Isakson" wrote) [snip] I've never liked powered ultralights that use the US part 103 definition of ultralight. The FAA limited the empty weight to far too light a weight. They could have added a hundred pounds to the empty weight and kept the other limitations as they are. This would have produced a real viable airplane class. Agreed, almost. 350 lbs would have been great (without floats). Low stall number is fine, but let's remove the speed limit on the upper end. If it weighs X and stalls at Y, carries one person and (8g) gallons of fuel ...who cares about its top-end speed! Montblack Hell ...I'M not 103 legal !!! :-) I'm not sure that the subject is worth discussing further at this late date. But, since we are--the stall speed number is definitely *not* fine! The problem with the unreasonably low stall speed is that very modest surface gusts can easily upset an ultralight while taxiing; or worse yet, while taking off or landing. 350 lbs, one seat, and the speeds now authorized for LSA would have *dramatically* improved safety with only very modest training--although any maximum speed of at least 80 Kts would have worked. Peter Flagellation of a deceased equine is unsatisfying! |
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