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On Monday, December 31, 2018 at 8:21:47 PM UTC-7, WB wrote:
On Monday, December 31, 2018 at 4:57:48 PM UTC-6, John Foster wrote: On Monday, December 31, 2018 at 2:34:54 PM UTC-7, WB wrote: On Sunday, December 30, 2018 at 11:02:46 PM UTC-6, John Foster wrote: I'm seriously looking at a reverse auto tow set-up to cut the costs down when starting up the club and am playing around with design concepts in my head. As far as rope goes, I am really impressed with Dyneema as a rope material, and from what I can gather, Samson Amsteel Blue Dyneema has a breaking strength of 1400 lbs for a rope only 7/64" diameter. That's about the thickness of a string! I can get a spool of it 3280 feet in length. Our runway is about 4,800, so we'd probably need to splice some additional length to be able to utilize the full length of the runway and maximize the height of the launch. Would need to use a weak link on each end though. For this application, would a single axle wheel like a motorcycle wheel rim work better for the pulley, or would something like the Cotswold design work better? The rope wouldn't have the extra mass that the piano wire did that they used in Cotswold. Forget the "reverse auto tow" and you don't need Dyneema to start (although it has definite advantages). A few questions come to mind: how long was your runway? We are limited to 4800ft, at an altitude of 3100 (higher density altitude in the summer). Our runway is about 3 miles upwind from the ridge/mountain range, with elevation gradually climbing about 500ft to the base of the mountains over that 3 miles. I'm anxious to maximize the altitude we would get from a launch, thus the idea of a reverse auto tow where you could use the full length of the runway for rope. Plus, with the reverse tow and pulley, you don't waste runway length with static unused rope to the starting location. Longer rope = higher launch, everything else being equal. We were at about 600 msl and used 4000ft of a 5000ft runway. We set up the launch point about 1000ft down the runway so gliders could land and roll up to be launched again. The reverse pulley will get you more run, but it takes a lot longer to accelerate to launch speed when using a 1:1 system straight line or reverse pulley launch. The 2:1 pulley launch gets you in the air very quickly. The amount of usable rope, and thus climb, will be limited by the angle of the rope to the pulley. Once the rope gets to about a 70 degree angle relative to the ground, you are pretty much done climbing. After that, you are being pulled down more than forward, so you are just loading up the wings. With the moving pulley, the pulley is moving with the glider, so you can climb longer before you reach that 70 degree angle. Depending on wind, acceleration of the tow vehicle, and skill of the tow driver and glider pilot at ground launch (very important, that) the reverse pulley may very well get you some higher than the 2:1 pulley launch, but the difference won't be as much as you might expect. We stopped doing auto tows when our winch became operational. It was a beast of a winch with a 455 cubic inch GM engine driving the drums. A winch has the same line length advantages as the reverse pulley tow, yet we did not get significantly higher launches with the winch than with the 2:1 pulley launch. There is nothing new under the sun when it comes to ground launching, auto tow, winch, whatever. It's pretty much all been tried. Derek Piggot wrote a book that is a great resource for learning about ground launch in it's many forms. Unfortunately, it appears to be out of print. I will hunt down my copy and send to you if you'd like. I am jammed up with some serious family issues at the moment, so it may be a few days before I can get to it. Feel free to ping me if you don't hear from me in a week or so. Wally Wally is right, using a direct pulley offers some advantages. Turn around time is a bit longer, but if you're only launching a few gliders, this might be fine. I would suggest it would be a challenge to do 30 launches a day if you required that many launches. Reverse pulley is capable of doing a launch every 90 seconds to 3 minutes, so a large club can make good use of this method. Even a two drum winch, which can outperform any tow plane operation in terms of vertical feet/day, is of little concern if you run out of gliders at the launch point. So when creating a business model, what are your current requirements and what are your future requirements. Can you current require help you reach your future requirements? 3/16 UHMWPE rope provides good margins for wear and longevity. Yes, higher up front cost, but this can and should be amortized in the launch costs. Launch vehicles cost money also. I've done reverse pulley launches years ago at the Essex GC in the UK. Solid wire, K-13, with, IIRC, an 1100cc Vauxhall manual transmission. Each shift, the drogue chute inflated over the canopy of the K-13. Dodgy, yes. Launch height, minimum safe height. Nevertheless, there's wear and tear on the launch vehicle. You might contact Stephen Layton at Hobbs Soaring Society about this. They have a simple auto launch system, lots of experience, but they also have lots of room to do what they do. https://sites.google.com/site/hobbss...ociety/contact Frank Whiteley |
#2
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On Mon, 31 Dec 2018 19:21:45 -0800, WB wrote:
There is nothing new under the sun when it comes to ground launching, auto tow, winch, whatever. It's pretty much all been tried. Derek Piggot wrote a book that is a great resource for learning about ground launch in it's many forms. Unfortunately, it appears to be out of print. ITYM "Gliding - A handbook on Soaring Flight" Edition 7, which I have (blue cover showing a DG-800B with its motor out), has two chapters on ground launching and is currently on offer from Amazon for $3.60. His books may be out of print, but you can easily find copies. Amazon even has a Derek Piggott author page. -- Martin | martin at Gregorie | gregorie dot org |
#3
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On Tuesday, January 1, 2019 at 8:13:46 AM UTC-7, Martin Gregorie wrote:
On Mon, 31 Dec 2018 19:21:45 -0800, WB wrote: There is nothing new under the sun when it comes to ground launching, auto tow, winch, whatever. It's pretty much all been tried. Derek Piggot wrote a book that is a great resource for learning about ground launch in it's many forms. Unfortunately, it appears to be out of print. ITYM "Gliding - A handbook on Soaring Flight" Edition 7, which I have (blue cover showing a DG-800B with its motor out), has two chapters on ground launching and is currently on offer from Amazon for $3.60. His books may be out of print, but you can easily find copies. Amazon even has a Derek Piggott author page. -- Martin | martin at Gregorie | gregorie dot org That books looks promising. Thanks for the link. With regard to the pulley: what diameter would it need to be? I've seen somewhere that a higher grade of UHMWPE--New England STS-12 (formerly Endura 12), recommends a sheave:rope diameter ratio of 8:1. That would mean for a 1/8" rope, one could get away with a sheave of only 1" in a pulley. Somehow that just doesn't seem like a good idea in this application though, but I don't know. So I'm asking. If this were the case then, one could simply order these items off Amazon and be done with it: https://www.amazon.com/Smittybilt-27...s=snatch+block https://www.amazon.com/dp/B01I25Z5F4...v_ov_lig_dp_it |
#4
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On Tuesday, January 1, 2019 at 8:13:46 AM UTC-7, Martin Gregorie wrote:
On Mon, 31 Dec 2018 19:21:45 -0800, WB wrote: There is nothing new under the sun when it comes to ground launching, auto tow, winch, whatever. It's pretty much all been tried. Derek Piggot wrote a book that is a great resource for learning about ground launch in it's many forms. Unfortunately, it appears to be out of print. ITYM "Gliding - A handbook on Soaring Flight" Edition 7, which I have (blue cover showing a DG-800B with its motor out), has two chapters on ground launching and is currently on offer from Amazon for $3.60. His books may be out of print, but you can easily find copies. Amazon even has a Derek Piggott author page. -- Martin | martin at Gregorie | gregorie dot org Derek's insights on ground launching are very good. There are a number of variables that need some additional consideration. Here in Colorado summers, we can have density altitudes approaching 10,000ft at 5500MSL field elevation, which affect performance of both winches and gliders and auto tows, if used. The OP's location is at 3000MSL with slightly lower expected seasonal temperatures. I'm not aware of any operations that have used direct or reverse-pulleys with UHMWPE ropes. 30 plus years ago, the old Enstone GC attempted to use a pulley with Parafil and the results were not successful. Could have been a design issue. Parafil worked a treat for auto tow and could be retrieved quickly for the next launch. I'm not certain UHMWPE ropes would work in those cases, however, Amsteel II is a sheathed rope, so might work in a similar role. Direct pulley and auto tow is often done without a drogue chute so the rope will drop without much drift. A chute could result in considerable drift without any control. A drogue chute on a reverse pulley allows the end of the rope to be landed next to the pulley and it will be set up for the next launch. A rope break is the only real problem. The OP's airport has runway lights, which in my opinion makes direct pulley and auto tow not viable. There is a second airport option, very close to the mountains, which might allow easy access to ridge soaring. If the wind is enough for ridge flight, it would also maybe help with the launch heights to reach for the lift and/or return to the airport. A reverse pulley would allow for operations from both sites, though there is the problem of different run lengths. John, what was that second airport? Frank Whiteley |
#5
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John, you should oversize the launch line, so as it wears from abrasion and uv it won't become the weak link in the system.
RR |
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