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#11
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How unfavorable was the single analysis, hmmm?
denny Maule Driver wrote: Interesting point. I had my case split and cam replaced based on 1 unfavorable analysis. |
#12
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Denny wrote:
How unfavorable was the single analysis, hmmm? denny Maule Driver wrote: Interesting point. I had my case split and cam replaced based on 1 unfavorable analysis. What do you think? I had a string of 14 previous samples on my Lycoming 360 from 35hrs TT to 1146hrs. I would get an iron reading of '25.0' for about 35 hours of operation throughout this period of 7 years. On the 15 sample I got an iron reading of '101.0' for 36 hours of operation since last analysis. A subsequent filter analysis did show some very fine iron filings. The filings felt like fine silt to the touch. No chunks or sand size particles. Asked around for input (including here). In the end, it was clear 'something' had begun to happen. Everything else checkable, checked out ok. I planned to keep flying this aircraft for at least 3 more years. I had it split. There were indications that 2 lobs on the cam had just begun to spall. |
#13
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![]() Pete, I have no criticism of your determination to maximize engine longevity... I have a pair of engines I'm babying along... Yes, I have rebuilt aircraft engines sob, sob... Let me play devils advocate here based on the additional information you have given to other posters.. 1. you run the engine regularily.. 2. you preheat in cold temps... So, let me be the first to say you are wasting your money on semisynthetic, multiviscosity oils! Yes, wasting your money, kemo sabe... You should be using a good, single viscosity oil, changing the oil religously at 25 hours, and your filter at 50 or 75 hours... Having that bright, golden, fresh, slippery, oil in the engine will do more to prevent wear than anything else you can do... Every branded oil company has an excellent, single viscosity, petroleum based oil, with Lycoming additive that they can barely give away... An industry secret that FBO's know... Let me suggest Phillips 100AW at less than half the price of 15W50, or 20W50 as a good oil to use... Now, this advice does not apply to engines that routinely go weeks between starts, that are started stone cold, etc.. There a semisynthetic, multiviscosity oil is probably the best - actually a new owner that runs them often is the best, but it's an imperfect world... The other habit I would forego is ground running... More engines than you can wave a stick at are burnt' up getting the oil temp "into the green"... By the time you run up and taxi to the runway that engine is ready to go.. The last comment I will make on this is that changing oil brand/type is guaranteed to obscure the analysis for 2 to 4 changes... No, I don't do oil analysis... I change my own oil, I cut open my own filters, i clean my own plugs, and I listen to my engines... Not perfect, but it's an imperffff, uhh, geez the echo in here is deafening... denny |
#14
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Denny wrote:
The other habit I would forego is ground running... More engines than you can wave a stick at are burnt' up getting the oil temp "into the green"... By the time you run up and taxi to the runway that engine is ready to go.. Thanks, Denny. I will seriously consider your advice about the oil type. The advice above I am not sure I agree with, however. My Bonanza is equipped with a turbo-normalized IO-520, something I may have failed to mention earlier. If the oil is not warm enough, the engine will most definitely overboost two inches or more of MP. -- Peter |
#15
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Peter R. wrote:
If the oil is not warm enough, the engine will most definitely overboost two inches or more of MP. Hi Peter, with apologies for the tangent from the original topic: would you mind briefly educating us (well, me) about how low oil temperature leads to overboost? Thanks. |
#16
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![]() Denny, I completely agree with everything you said. If however, there's a chance that the owner might occasionally start the engine around 40Fdays without pre-heating (not exactly a temp that normally requiring pre-heating), the Phillips X/C 20W50, at only $40 a case, would be a better choice than Phillips 100AW or 100AD. Denny wrote: Pete, I have no criticism of your determination to maximize engine longevity... I have a pair of engines I'm babying along... Yes, I have rebuilt aircraft engines sob, sob... Let me play devils advocate here based on the additional information you have given to other posters.. 1. you run the engine regularily.. 2. you preheat in cold temps... So, let me be the first to say you are wasting your money on semisynthetic, multiviscosity oils! Yes, wasting your money, kemo sabe... You should be using a good, single viscosity oil, changing the oil religously at 25 hours, and your filter at 50 or 75 hours... Having that bright, golden, fresh, slippery, oil in the engine will do more to prevent wear than anything else you can do... Every branded oil company has an excellent, single viscosity, petroleum based oil, with Lycoming additive that they can barely give away... An industry secret that FBO's know... Let me suggest Phillips 100AW at less than half the price of 15W50, or 20W50 as a good oil to use... Now, this advice does not apply to engines that routinely go weeks between starts, that are started stone cold, etc.. There a semisynthetic, multiviscosity oil is probably the best - actually a new owner that runs them often is the best, but it's an imperfect world... The other habit I would forego is ground running... More engines than you can wave a stick at are burnt' up getting the oil temp "into the green"... By the time you run up and taxi to the runway that engine is ready to go.. The last comment I will make on this is that changing oil brand/type is guaranteed to obscure the analysis for 2 to 4 changes... No, I don't do oil analysis... I change my own oil, I cut open my own filters, i clean my own plugs, and I listen to my engines... Not perfect, but it's an imperffff, uhh, geez the echo in here is deafening... denny |
#17
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Dave Butler wrote:
Hi Peter, with apologies for the tangent from the original topic: would you mind briefly educating us (well, me) about how low oil temperature leads to overboost? I am not a mechanic and I have only been flying a turbonormalized aircraft for three years now, so I may have some of the details wrong, but if so, I suspect it will be corrected immediately by someone more knowledgeable. Are you familiar with how a turbocharged system works? Based on my understanding, a turbocharged system works by rerouting engine exhaust gases through a turbine that then spins at a high rate of speed, which compresses the air being sent to the cylinders. This compressed air will allow for optimal combustion at much higher altitudes. Here's the Wiki article on turbocharging: http://en.wikipedia.org/wiki/Turbocharge In order to prevent excess pressure from building within the system, most turbo systems have a device called a wastegate that opens and closes based on pressure within the system. Too much pressure in the system and the wastegate opens, allowing this excess pressure to be vented outside, rather than remaining within the system and creating potentially damaging stress inside the cylinders. This wastegate is operated by oil and, as you know, colder oil flows slower. Slow flowing oil inhibits the ability of the wastegate to quickly open and dump the pressure outside the system. In this overboost situation, excess pressure will show on the manifold pressure gauge as one to many inches more manifold pressure than what should be optimal for that aircraft. My Bonanza is supposed to show a manifold pressure of 29.92 at full throttle, but I have discovered that oil even 10 degrees colder than the recommended temperature can result in a temporary overboost by an inch or so, or roughly 30.7-30.9 inches MP. Tornado Alley, the designer and manufacturer of my Bonanza's turbonormalization kit (which is a bolt-on turbo system to a normally aspirated piston engine), points out in their documentation that a momentary overboost at full throttle is normal, unless this overboost is 2 inches or greater than the 29.92 inches. If this happens, they recommend reducing throttle until the MP drops back to 29.92. In my estimation that would be extra work at a critical point during takeoff. I have learned that warm oil and a properly maintained engine are the keys to preventing an overboost of 2 inches or more. -- Peter |
#18
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![]() "Peter R." wrote in message ... Denny wrote: The other habit I would forego is ground running... More engines than you can wave a stick at are burnt' up getting the oil temp "into the green"... By the time you run up and taxi to the runway that engine is ready to go.. Thanks, Denny. I will seriously consider your advice about the oil type. The advice above I am not sure I agree with, however. My Bonanza is equipped with a turbo-normalized IO-520, something I may have failed to mention earlier. If the oil is not warm enough, the engine will most definitely overboost two inches or more of MP. A good summation he http://www.avweb.com/news/columns/186619-1.html Is this what Denny is referring to about "burning up the engine"? With a TN'ed engine, it's even more critical. -- Matt --------------------- Matthew W. Barrow Site-Fill Homes, LLC. Montrose, CO (MTJ) |
#19
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We switched from Aeroshell Multigrade 15w50 to the Exxon Elite 20w50 in
a Cherokee Six with a Lycoming 0-540-E4B5. We had decrease in metals as well. Decided to just stay with the Exxon. This was by no means a scientific study. We had 4 analsis before the change and are now up to 4 after. These were 40-50 hour changes in southwest Virginia in various seasons. The plane if flown roughly every 2 weeks year round. Peter R. wrote: With my rebuilt Bonanza engine, I have been faithfully sending in every oil sample drawn from the 40-50 hour oil change to Aviation Laboratories for an oil sample. When I receive the report from the lab, I log it to an MS Excel spreadsheet in order to catch any trends. Currently I have seven oil analyses logged over the 300 hours that this engine has on it. Normally I use Aeroshell Multigrade 15w50, but last winter I used Exxon Elite 20w50 for one of the oil changes under the assumption that it would combat corrosion that might occur from condensation build-up in the oil after engine-shutdown. An interesting data point has emerged that has me curious. All of the metals discovered in the oil analysis after using Exxon Elite were of significantly lower quantities when compared to the analyses from the Aeroshell multigrade, either before or after the use of the Exxon Elite. Is this just coincidence or does this indicate that perhaps Exxon Elite does provide better engine lubrication? My aircraft is a few hours away from an oil change and, as we approach winter in the Northeast, I am considering using Exxon Elite again. |
#20
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Robet Coffey wrote:
We switched from Aeroshell Multigrade 15w50 to the Exxon Elite 20w50 in a Cherokee Six with a Lycoming 0-540-E4B5. We had decrease in metals as well. Decided to just stay with the Exxon. This was by no means a scientific study. We had 4 analsis before the change and are now up to 4 after. These were 40-50 hour changes in southwest Virginia in various seasons. The plane if flown roughly every 2 weeks year round. Interesting. Thanks for sharing your observation. -- Peter |
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