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Annual Off to a Good Start



 
 
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  #2  
Old March 23rd 07, 05:12 PM posted to rec.aviation.owning
[email protected]
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Posts: 84
Default Annual Off to a Good Start


I'd sure rather swap a bladder in a Bonanza than fix a leaking Mooney
tank. Working with very bad chemicals thru a small hole is no fun at
all.

On the Bonanza, doing the snaps in the correct order helps. You can
also snap them from the TOP of the bladder which is much easier than
working
through the fuel cap hole.

Bill Hale



Despite Jay's tale of woe, pulling a Cherokee wing tank is a matter of
removing some 10-32 structural machine screws and sliding the whole
thing out (in one piece) out of the wing. Repairs are just like any
other "wet-wing" structure, but you have the piece of wing laying on
the workbench, with ready access to the majority of the rivets.
Getting the screws out can be a real bitch, but it doesn't involve any
rivets, snaps or duct tape. The composite Cherokee tip tank is another
story-I'd rather have a bladder any day of the week.

BTW, why did you charge yourself labor for changing out a bladder?

TC



  #3  
Old March 22nd 07, 08:39 PM posted to rec.aviation.owning
Ray Andraka
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Posts: 267
Default Annual Off to a Good Start

Newps wrote:
How do you
get a Cherokee tank out? Derivet? Remove a wing?



Cherokee tanks don't have bladders. The tank forms a portion of the
leading edge of the wing. It is held in by about 70 screws around the
edge of the tank. After taking out the screws the tank slides forward,
often with the help of a 2x4 place along the rear edge on top of the
spar and a rubber mallet. Assuming the screws haven't corroded into
place, it takes about a half hour to pull an empty tank off a Cherokee.

The tanks do start to leak at the seams sometimes. They can be resealed
by drilling out all the rivets, cleaning up the pieces and putting them
back together with new sealing compound at the seams, which is typically
done by a shop that specializes in rebuilding cherokee tanks.
  #4  
Old March 23rd 07, 02:03 AM posted to rec.aviation.owning
Mike Spera
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Posts: 220
Default Annual Off to a Good Start


How do you
get a Cherokee tank out? Derivet? Remove a wing?


Actually, it ain't bad. You remove the 48 structural screws that make it
a part of the wing (been there, done that to both tanks). If you can
spot the leak and it is one of the "usual" suspects (overflow hose or
sending unit gasket) you are home free. If it is one of the rivets you
have a little longer trip home. Jay was able to get at it and rebuck it
down. Most times, you send the thing out to get completely dismantled,
reriveted back together and sealed. Around $400 per tank.

Mike
  #5  
Old March 23rd 07, 03:39 PM posted to rec.aviation.owning
karl gruber[_1_]
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Posts: 396
Default Annual Off to a Good Start


"Mike Spera" wrote in message
hlink.net...

How do you get a Cherokee tank out? Derivet? Remove a wing?


Actually, it ain't bad. You remove the 48 structural screws that make it a
part of the wing (been there, done that to both tanks). If you can spot
the leak and it is one of the "usual" suspects (overflow hose or sending
unit gasket) you are home free. If it is one of the rivets you have a
little longer trip home. Jay was able to get at it and rebuck it down.
Most times, you send the thing out to get completely dismantled, reriveted
back together and sealed. Around $400 per tank.

Mike


Or.............................You get at it, rebuck it, reinstall
it..........then wait 5 weeks till it starts leaking again. Then you send
it out to be done correctly!

Karl


  #6  
Old March 20th 07, 03:53 PM posted to rec.aviation.owning
nrp
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Posts: 128
Default Annual Off to a Good Start

Jay - Put a drop of antisieze on the threads (and maybe under the head
too) of each screw that has to go back into a threaded insert. Don't
let ANY antisieze get near the Philips driver or the screwheads or
driver will cam out on reassembly.

Antisieze seals the thread from further corrosion and does wonders for
the next time they have to be removed. Stainless screws especially
need this treatment, as they too will corrode in the presence of
aluminum.

  #7  
Old March 21st 07, 01:57 PM posted to rec.aviation.owning
Jay Honeck
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Posts: 3,573
Default Annual Off to a Good Start

Antisieze seals the thread from further corrosion and does wonders for
the next time they have to be removed. Stainless screws especially
need this treatment, as they too will corrode in the presence of
aluminum.


Thanks for the tip!
--
Jay Honeck
Iowa City, IA
Pathfinder N56993
www.AlexisParkInn.com
"Your Aviation Destination"


 




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