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#1
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I currently have an aircraft welding business that does repairs,
modifications, and fabrication of 4130 steel, 321 stainless, and all weldable aluminum alloys. To answer the OP's question, yes, you can weld 4130 with an OA torch. As to the rest of the discussion, yes, it's alot like politics and religion...lots of opinions, all dearly held. So, here is mine, based on many years of daily application. All fixed wing OEM's that I know about MIG weld airframes. It's faster and cheaper. Also none do any pre or post weld heat treatment, as far as I know, and neither do I. Same goes for major kitplane OEM's. I have been doing more MIG welding as time goes by, for the same reasons. After-market airframes are mostly TIG welded, I think because they are more esthetically pleasing to a potential buyer and because MIG welding thin-wall tubing to aircraft standards is much more challenging and therefore hard to find and keep competent weldors. TIG is the same as OA in that you have a heat source in one hand and a filler in the other. With TIG you have much better heat control and now with the availability of TIG welders is very popular. I would recommend TIG or OA for the homebuilder using ER70S-2 or ER80S- D2 filler. I would not recommend MIG for the homebuilder, even tho you can get a MIG welder for very little money. They are a different process and much more skill and experience with thin-wall tubing is required to do consistent airworthy welds. And triple that experience to get as nice looking welds as TIG. Good luck and ... practice, practice, practice in combination with competent instruction. |
#2
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aviweld: In keeping with the religious aspect of this discussion I will
give you a big Amen. BTW where do you practice? We publish a magazine dedicated to experimental helicopters and occasionally cite some resources such as an aircraft welding business. Stu Fields www.experimentalhelo.com wrote in message ... I currently have an aircraft welding business that does repairs, modifications, and fabrication of 4130 steel, 321 stainless, and all weldable aluminum alloys. To answer the OP's question, yes, you can weld 4130 with an OA torch. As to the rest of the discussion, yes, it's alot like politics and religion...lots of opinions, all dearly held. So, here is mine, based on many years of daily application. All fixed wing OEM's that I know about MIG weld airframes. It's faster and cheaper. Also none do any pre or post weld heat treatment, as far as I know, and neither do I. Same goes for major kitplane OEM's. I have been doing more MIG welding as time goes by, for the same reasons. After-market airframes are mostly TIG welded, I think because they are more esthetically pleasing to a potential buyer and because MIG welding thin-wall tubing to aircraft standards is much more challenging and therefore hard to find and keep competent weldors. TIG is the same as OA in that you have a heat source in one hand and a filler in the other. With TIG you have much better heat control and now with the availability of TIG welders is very popular. I would recommend TIG or OA for the homebuilder using ER70S-2 or ER80S- D2 filler. I would not recommend MIG for the homebuilder, even tho you can get a MIG welder for very little money. They are a different process and much more skill and experience with thin-wall tubing is required to do consistent airworthy welds. And triple that experience to get as nice looking welds as TIG. Good luck and ... practice, practice, practice in combination with competent instruction. |
#3
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Stuart,
My shop is in Fairbanks, Alaska. Will have to check into your magazine. I have a set of Safari plans I'd like to get started on when I get time. Still trying to finish a stretched PA-20 project. Always looking for the better bushplane. Take Care, Scott. |
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