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How can I make new P-Leads?



 
 
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  #1  
Old October 6th 04, 01:59 AM
Justin H
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Default How can I make new P-Leads?

I have some Bendix S4LN Mags and the P-Lead shielding is in bad condition
and I'm having noise problems. Can they be bought prebuilt or do I have to
buy wire and connectors and crimpers. Ive searched aircraft spruce and such,
I guess they dont sell it or im searching the wrong thing.


  #2  
Old October 6th 04, 02:07 AM
jls
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Default


"Justin H" wrote in message
...
I have some Bendix S4LN Mags and the P-Lead shielding is in bad condition
and I'm having noise problems. Can they be bought prebuilt or do I have to
buy wire and connectors and crimpers. Ive searched aircraft spruce and

such,
I guess they dont sell it or im searching the wrong thing.



The ends can be purchased from API and McFarlane. You solder a bead on the
mag ends, then sand the bead flat. Not hard to do but you need good
shielded wire which is available through Spruce or other sources. The
cable I used also had a teflon cover over the shielding. I could not find
cable as thick as the original on a 172. The A&P said that was a typical
problem but that the cable available was of a sufficient gauge.

So far, so good. I test the p-leads occasionally by turning the switch to
'off' when the engine is idling.


  #3  
Old October 6th 04, 05:11 AM
Orval Fairbairn
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Default

In article ,
" jls" wrote:

"Justin H" wrote in message
...
I have some Bendix S4LN Mags and the P-Lead shielding is in bad condition
and I'm having noise problems. Can they be bought prebuilt or do I have to
buy wire and connectors and crimpers. Ive searched aircraft spruce and

such,
I guess they dont sell it or im searching the wrong thing.



The ends can be purchased from API and McFarlane. You solder a bead on the
mag ends, then sand the bead flat. Not hard to do but you need good
shielded wire which is available through Spruce or other sources. The
cable I used also had a teflon cover over the shielding. I could not find
cable as thick as the original on a 172. The A&P said that was a typical
problem but that the cable available was of a sufficient gauge.

So far, so good. I test the p-leads occasionally by turning the switch to
'off' when the engine is idling.



Even Radio Shack has shielded wire that will work. There is little
amperage through the P-leads. All they do is ground the mag coil.
  #4  
Old October 6th 04, 07:17 AM
Roger Halstead
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Default

On Tue, 5 Oct 2004 21:07:28 -0400, " jls"
wrote:


"Justin H" wrote in message
...
I have some Bendix S4LN Mags and the P-Lead shielding is in bad condition
and I'm having noise problems. Can they be bought prebuilt or do I have to
buy wire and connectors and crimpers. Ive searched aircraft spruce and

such,
I guess they dont sell it or im searching the wrong thing.



The ends can be purchased from API and McFarlane. You solder a bead on the
mag ends, then sand the bead flat. Not hard to do but you need good
shielded wire which is available through Spruce or other sources. The
cable I used also had a teflon cover over the shielding. I could not find
cable as thick as the original on a 172. The A&P said that was a typical
problem but that the cable available was of a sufficient gauge.

So far, so good. I test the p-leads occasionally by turning the switch to
'off' when the engine is idling.


If you're real quick you can turn them back on and clean any
restrictions out of the mufflers at the same time. you know, things
like flame cones?

Roger Halstead (K8RI & ARRL life member)
(N833R, S# CD-2 Worlds oldest Debonair)
www.rogerhalstead.com


 




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