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#31
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Isn't this country wonderful. I've been here since nine and I can
really appreciate it. Bryan "The Monk" Chaisone ChuckSlusarczyk wrote in message ... In article , Richard Riley says... :That's my dad's quote. He told me there is no limit to what a man can :do. I'm from Thailand, but I tell my employees (mostly latinos) the :same thing, "Este es Estados Unidos, todos es possible". HA! A latino friend of mine says the same thing to his (all latino) employees - but he says "Este es *United States,* totos es possible." My Polish Grandfather ...in fact everybody in the Polish ghetto where I grew up used to say "we're in America now learn to talk english". That's why everything was possible,we all learned english as the common language and we all became Americans. Not so anymore. Chuck( I never saw a voting ballot in Polish)S |
#32
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Andy Asberry wrote:
Maybe you can answer a question I've had for sometime. What is the relative efficiency of hydraulics, belts, gears and chain drive? You've given the hydraulic answer. Care to take a stab at the others, please? Andy, One thing to keep in mind with every power transmission apparatus is: Every watt of power that goes into it comes out either as power at the working end, or heat somewhere along the way. So the more heat the apparatus sheds (as a percentage of input power), the less efficient it is. Russell Kent |
#33
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GeorgeB wrote in message . ..
On Thu, 08 Jul 2004 02:52:48 GMT, Andy Asberry wrote: I design and provide technical support for electrohydraulic systems for a living, and this is not a place that I owuld recommend their use. George Maybe you can answer a question I've had for sometime. What is the relative efficiency of hydraulics, belts, gears and chain drive? You've given the hydraulic answer. Care to take a stab at the others, please? STAB, yes ... feelings based on things I have seen and heard ... NO HARD FACTS to back this up. (I looked and failed to find support) hydraulics TOTAL ... ~80% v belt, 90-95% tooth belt, 92-97% spur/bevel gear, 96-98% worm gear, 25-80% chain. 96-98% lesser ratios (nearer 1:1) are more efficient. Based on what I recall from my mechanical engineering days spur gears will be the most efficient. This is because spur gear teeth have a curvature called an involute which permits rolling contact between the tooth surfaces. Still, I think 95% is about the best you get with spur gears, I wonder if I can still find my old texts... Bevel gears have some sliding contact between the teeth and so more friction less efficiency than spur gears. But they have more surface in contact between meshing teath so they can handle larger loads for their size. Typical worm drives with a small worm and a large worm gear for a large speed reduction and large torque gain will be the least efficient, down around 5%, IIRC. V-belts are probably the trickiest to optimize. Too little tension and energy is lost in slippage, too much and energy is lost in elastic deformation of the belt. Cog belts allow you to reduce the tension on the belt without slippage. The other drive mechanisms tend to have their highest efficiency with a slightly 'sloppy fit' that minimizes elastic deformation but also introduces other problems like backlash, vibration and so on. -- FF |
#34
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#35
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Fred the Red Shirt wrote:
GeorgeB wrote in message . .. On Thu, 08 Jul 2004 02:52:48 GMT, Andy Asberry wrote: I design and provide technical support for electrohydraulic systems for a living, and this is not a place that I owuld recommend their use. George Maybe you can answer a question I've had for sometime. What is the relative efficiency of hydraulics, belts, gears and chain drive? You've given the hydraulic answer. Care to take a stab at the others, please? STAB, yes ... feelings based on things I have seen and heard ... NO HARD FACTS to back this up. (I looked and failed to find support) hydraulics TOTAL ... ~80% v belt, 90-95% tooth belt, 92-97% spur/bevel gear, 96-98% worm gear, 25-80% chain. 96-98% lesser ratios (nearer 1:1) are more efficient. Based on what I recall from my mechanical engineering days spur gears will be the most efficient. This is because spur gear teeth have a curvature called an involute which permits rolling contact between the tooth surfaces. Still, I think 95% is about the best you get with spur gears, I wonder if I can still find my old texts... Bevel gears have some sliding contact between the teeth and so more friction less efficiency than spur gears. But they have more surface in contact between meshing teath so they can handle larger loads for their size. Typical worm drives with a small worm and a large worm gear for a large speed reduction and large torque gain will be the least efficient, down around 5%, IIRC. You are saying that 95% of the power is lost in the gear set? I find that really hard to believe. If you put 100 HP in and lost 95HP in the gears, that amount of heat would likely melt them down in short order. Matt |
#36
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On Thu, 08 Jul 2004 14:38:45 -0400, GeorgeB wrote:
On Thu, 08 Jul 2004 02:52:48 GMT, Andy Asberry wrote: I design and provide technical support for electrohydraulic systems for a living, and this is not a place that I owuld recommend their use. George Maybe you can answer a question I've had for sometime. What is the relative efficiency of hydraulics, belts, gears and chain drive? You've given the hydraulic answer. Care to take a stab at the others, please? STAB, yes ... feelings based on things I have seen and heard ... NO HARD FACTS to back this up. (I looked and failed to find support) hydraulics TOTAL ... ~80% v belt, 90-95% tooth belt, 92-97% spur/bevel gear, 96-98% worm gear, 25-80% chain. 96-98% lesser ratios (nearer 1:1) are more efficient. Thanks. |
#37
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Matt Whiting wrote in message ...
Typical worm drives with a small worm and a large worm gear for a large speed reduction and large torque gain will be the least efficient, down around 5%, IIRC. You are saying that 95% of the power is lost in the gear set? I find that really hard to believe. If you put 100 HP in and lost 95HP in the gears, that amount of heat would likely melt them down in short order. Yes, it would. I suggest that you avoid worm drives for transmissions that handle 100 hp continuous duty. Worm drives are used where you need a huge torque increase and can afford a huge power loss better than you can afford the space complexity and expense of a planetary gearbox or a battery (Damn it's late at night what do you call these?) of spur gears. Typical worm drives are very low speed, or have a very short duty cycle. In most of the systems I have seen the worm only turns at a fraction of an rpm in continuous duty (IIRC 1/15 rpm is common for the worm in a telescope clock drive with a worm wheel with 96 teeth). When slewing the telescope they may turn several rpm but only for a minute or so. If those worms were run continuously at a few hundred rpm they would certainly coke out the grease in a couple of minutes. There are some big-assed worm drives that do things like rotate the turrets on cranes fairly quickly but they operate intermittently and that HUGE worm wheel soaks up and dissipates a lot of heat. I am less than 100% certain of the 5% figure, but will stick by it for now. -- FF |
#38
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"Russell Kent" wrote in message ...
Andy Asberry wrote: Maybe you can answer a question I've had for sometime. What is the relative efficiency of hydraulics, belts, gears and chain drive? You've given the hydraulic answer. Care to take a stab at the others, please? Andy, One thing to keep in mind with every power transmission apparatus is: Every watt of power that goes into it comes out either as power at the working end, or heat somewhere along the way. So the more heat the apparatus sheds (as a percentage of input power), the less efficient it is. Tis true of all devices which is why all electrical resistance heaters have the same efficiency--the 'waste' heat is indistinguishible from the 'product' heat. -- FF |
#39
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Matt Whiting wrote in message ...
Fred the Red Shirt wrote: GeorgeB wrote in message . .. On Thu, 08 Jul 2004 02:52:48 GMT, Andy Asberry wrote: I design and provide technical support for electrohydraulic systems for a living, and this is not a place that I owuld recommend their use. George Maybe you can answer a question I've had for sometime. What is the relative efficiency of hydraulics, belts, gears and chain drive? You've given the hydraulic answer. Care to take a stab at the others, please? STAB, yes ... feelings based on things I have seen and heard ... NO HARD FACTS to back this up. (I looked and failed to find support) hydraulics TOTAL ... ~80% v belt, 90-95% tooth belt, 92-97% spur/bevel gear, 96-98% worm gear, 25-80% chain. 96-98% lesser ratios (nearer 1:1) are more efficient. Based on what I recall from my mechanical engineering days spur gears will be the most efficient. This is because spur gear teeth have a curvature called an involute which permits rolling contact between the tooth surfaces. Still, I think 95% is about the best you get with spur gears, I wonder if I can still find my old texts... Bevel gears have some sliding contact between the teeth and so more friction less efficiency than spur gears. But they have more surface in contact between meshing teath so they can handle larger loads for their size. Typical worm drives with a small worm and a large worm gear for a large speed reduction and large torque gain will be the least efficient, down around 5%, IIRC. You are saying that 95% of the power is lost in the gear set? I find that really hard to believe. If you put 100 HP in and lost 95HP in the gears, that amount of heat would likely melt them down in short order. Matt Ah, here's a page that compares some worm drives to geared transmissions, the highest they show is for a measely 60:1 speed reduction. But t looks like a 96:1 worm drive would typically be not a lot better than 50% efficient. So it seems I was off by about a factor of 10 - 12 on the efficiency, but only a factor of 2 on the waste heat so you still better not run 100 hp through one it unless it is actively cooled or uses huge gears. http://www.falkcorp.com/tech-info/wormgear.asp Not something you'd use to drive a propeller, in any case. -- FF |
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