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#21
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"Keith Willshaw" wrote in message ... "Nick Pedley" wrote in message ... "John Freck" wrote in message om... A question has come up on anoouhter thread: Did airbases during W.W.I.I have mini-factories near-by able to assemble airplanes from a combination of recylced parts, mini-milled machine parts (ferrous parts and aluminium parts, but not organic parts), and new spare parts? Here's a couple of things I've picked from books and museums.... The 'Block and Cube' test at RAF Halton .... I did this as part of my mechanical fitters apprenticeship for ICI in 1968. Its bloody har work and takes a LOT of man hours. I'm impressed. I had trouble believing the old boy on his display stand at an RAF Halton event last year. Just looking at the rough lumps of metal made me wonder! I assume any damaged remains would have been taken away for further repair/disposal at a different location when time allowed, as suggested by other people here. Marshalls of Cambridge were involved in this and IIRC there was a small airstrip somewhere in Anglia purely for a repair factory, allowing previously damaged aircraft to fly out. Nick Marshalls are based at Cambridge Airport, the runway can handle aircraft of all sizes, the refurbish 747's and Tri-Stars there. Keith Sorry, should have made myself clear. From reading books like 'Airfields of the Eighth Army Air Force/9th AAF/Bomber Command/Fighter Command' etc, I recall reading about a repair location which was little more than a barn converted into a hangar with a bit of flat field, near a road. Not sure where it was but am certain it wasn't the Marshalls operation at Cambridge... Nick |
#22
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In message , Keith Willshaw
writes "Nick Pedley" wrote in message ... "John Freck" wrote in message om... A question has come up on anoouhter thread: Did airbases during W.W.I.I have mini-factories near-by able to assemble airplanes from a combination of recylced parts, mini-milled machine parts (ferrous parts and aluminium parts, but not organic parts), and new spare parts? Here's a couple of things I've picked from books and museums.... The 'Block and Cube' test at RAF Halton involved each apprentice being given a rough lump of one metal and a thin square of another, object being to shape each piece using workshop tools that would available at any decent base they might go on to serve at. The shapes had to be a perfect square cube with a block it would sit in, all done to specifications and by hand. I was told this would enable the manufacture of most, if not all, needed parts that were otherwise unavailable. I did this as part of my mechanical fitters apprenticeship for ICI in 1968. Its bloody har work and takes a LOT of man hours Me, too. For English Electric in '49. File and scraper work. And plenty of 'Blue'. Mike -- M.J.Powell |
#23
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"M. J. Powell" wrote:
I did this as part of my mechanical fitters apprenticeship for ICI in 1968. Its bloody har work and takes a LOT of man hours Me, too. For English Electric in '49. File and scraper work. And plenty of 'Blue'. Mike Yes, good old 'mechanic's blue', takes me back... -- -Gord. |
#24
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"M. J. Powell" wrote in message ... In message , Keith Willshaw writes I did this as part of my mechanical fitters apprenticeship for ICI in 1968. Its bloody har work and takes a LOT of man hours Me, too. For English Electric in '49. File and scraper work. And plenty of 'Blue'. Thats the drill , file it square and scrape the top flat checking with a surface plate. Keith |
#25
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"Emmanuel Gustin" wrote in message ...
"John Freck" wrote in message om... Snip Why did you write the above? Today, a corporation specialized to manufacturing small propeller aircraft for the leisure and corporate market does exist. I fail to see the link between the construction of modern small leisure aircraft, which does NOT involve the construction of engines, and the assembly of WWII aircraft engines. As far as I know, the VEro Beach, Florida Piper plant is a full assemble plant. Please back up your statement that the Vero Beach, Florida Piper plant doesn't "do" complete assemble. The link is conceptual. My case was purely conceptual as first before becoming concrete. I defended these related notions and climed nothing more for them than notions: All related to options that an imgained SimWWII might allow from July 1st, 1940: 1) RAF fighter strenght can be increased. a. Bomber command can provide fuel, skilled labor, and other goods and services to fighter command. b. Bomber production can be decreased quickly by allowing manufacturing plants of bombers to loan to fighter manufacturing plants skilled labor, materials, and other goods and services. The first point a. seems to be the most controversial by just a bit. I claimed from conceptual awareness backed by some brief statements in interviews I have heard here and there on the USA's History Channel, and a bit from reading--that fighter ground support can be strenghted as to allow on *major bases* air plane manufacturing. The example provided by Tex was the largest of 20 or so top tier maintance facilities that manufactured a variety of new plane. The military itself had military personnel and civialian military personnel manufacturing new planes. Hundreds of second tier facilities existed on airbases of less size, and smaller ones had third tier facilities. In the fact of concrete evidnese that the military did do this very similarly to my concepts based on real world understanding and bit and peices of interviews and book mentions--you should drop out, drip in, and tune on. By the way a mini-mill is a metal recycling mill that uses finished metals from junk, or large slabs or ingots of metal. The metal milling at the plant mentioned by Tex isn't likely to be making millions of tons of steel a year using iron ore just mined from the earth close by. Nor did this plant likely have alumium smelters as all alumium would be from 100% alumium content inputs be it from a smelter in the form of ingots or from damaged parts of a plane. I will Google for a few minutes in a new window. I suggest you Google for shops capable of overhauling WWII aircraft engines. You will find that these are highly specialised in this business. Today, I suppose, I wonder if the RAF can overhaul a Merlin today? I wonder if the RAF will over haul a Euro-fighter? They will ship it back to some factory well away from any airbase, uh? Why did you post the above information? Are you supporting the notion that important and large fighters could not be built on and/or near a large W.W.I.I. airbase. On the contrary, they would as a rule be built on or near a large airbase, because aircraft manufacturers needed to flight-test their aircraft before delivery! There were a handful of exceptions; IIRC Brewster built its aircraft in the city and some assembly was even done on the second floor. That was, however, recognized to be an absurd and undesirable situation. Good. Airplanes are inherently made near airports, or airbases, runways... But no military airbase would be involved in the construction of its own aircraft. They might do re-assembly of aircraft shipped in crates, in itself quite a challenge. Poor RAF just can muster the skilled labor, huh? Too hard for them? Your question specifically referred to assembling a new engine from parts of *damaged* engines. This would be an extremely foolhardy procedure, as absence of superficial damage would by no means guarantuee that parts were still up to design strength. So there was no recycling? Are you arguing purely from a conceptual frame of reference? Recycling parts is not the same as assembling engines. Normally, bases would not be assembling engines, not even overhauling them; they would be shipped back to the manufacturer or to a maintenance center. What do you thnk a "base" is? A maintenace center is compatible with core military missions. All bases and forts I have every been on have had maintenance centers. The maintenance centers are the factories I'm talking about, the mills I'm talking about... I see you just wanted me to use the vocabualry right! I read the read of your crap, it was crap. John Freck |
#26
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"John Freck" wrote in message om... "Emmanuel Gustin" wrote in message ... "John Freck" wrote in message om... Snip Why did you write the above? Today, a corporation specialized to manufacturing small propeller aircraft for the leisure and corporate market does exist. I fail to see the link between the construction of modern small leisure aircraft, which does NOT involve the construction of engines, and the assembly of WWII aircraft engines. As far as I know, the VEro Beach, Florida Piper plant is a full assemble plant. Please back up your statement that the Vero Beach, Florida Piper plant doesn't "do" complete assemble. The link is conceptual. My case was purely conceptual as first before becoming concrete. I defended these related notions and climed nothing more for them than notions: All related to options that an imgained SimWWII might allow from July 1st, 1940: 1) RAF fighter strenght can be increased. a. Bomber command can provide fuel, skilled labor, and other goods and services to fighter command. b. Bomber production can be decreased quickly by allowing manufacturing plants of bombers to loan to fighter manufacturing plants skilled labor, materials, and other goods and services. The first point a. seems to be the most controversial by just a bit. I claimed from conceptual awareness backed by some brief statements in interviews I have heard here and there on the USA's History Channel, and a bit from reading--that fighter ground support can be strenghted as to allow on *major bases* air plane manufacturing. The example provided by Tex was the largest of 20 or so top tier maintance facilities that manufactured a variety of new plane. The military itself had military personnel and civialian military personnel manufacturing new planes. Hundreds of second tier facilities existed on airbases of less size, and smaller ones had third tier facilities. In the fact of concrete evidnese that the military did do this very similarly to my concepts based on real world understanding and bit and peices of interviews and book mentions--you should drop out, drip in, and tune on. By the way a mini-mill is a metal recycling mill that uses finished metals from junk, or large slabs or ingots of metal. The metal milling at the plant mentioned by Tex isn't likely to be making millions of tons of steel a year using iron ore just mined from the earth close by. Nor did this plant likely have alumium smelters as all alumium would be from 100% alumium content inputs be it from a smelter in the form of ingots or from damaged parts of a plane. I will Google for a few minutes in a new window. I suggest you Google for shops capable of overhauling WWII aircraft engines. You will find that these are highly specialised in this business. Today, I suppose, I wonder if the RAF can overhaul a Merlin today? I wonder if the RAF will over haul a Euro-fighter? They will ship it back to some factory well away from any airbase, uh? Why did you post the above information? Are you supporting the notion that important and large fighters could not be built on and/or near a large W.W.I.I. airbase. On the contrary, they would as a rule be built on or near a large airbase, because aircraft manufacturers needed to flight-test their aircraft before delivery! There were a handful of exceptions; IIRC Brewster built its aircraft in the city and some assembly was even done on the second floor. That was, however, recognized to be an absurd and undesirable situation. Good. Airplanes are inherently made near airports, or airbases, runways... But no military airbase would be involved in the construction of its own aircraft. They might do re-assembly of aircraft shipped in crates, in itself quite a challenge. Poor RAF just can muster the skilled labor, huh? Too hard for them? Your question specifically referred to assembling a new engine from parts of *damaged* engines. This would be an extremely foolhardy procedure, as absence of superficial damage would by no means guarantuee that parts were still up to design strength. So there was no recycling? Are you arguing purely from a conceptual frame of reference? Recycling parts is not the same as assembling engines. Normally, bases would not be assembling engines, not even overhauling them; they would be shipped back to the manufacturer or to a maintenance center. What do you thnk a "base" is? A maintenace center is compatible with core military missions. All bases and forts I have every been on have had maintenance centers. The maintenance centers are the factories I'm talking about, the mills I'm talking about... I see you just wanted me to use the vocabualry right! I read the read of your crap, it was crap. John Freck |
#27
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"John Freck" wrote in message om... "Emmanuel Gustin" wrote in message ... "John Freck" wrote in message om... Snip Why did you write the above? Today, a corporation specialized to manufacturing small propeller aircraft for the leisure and corporate market does exist. I fail to see the link between the construction of modern small leisure aircraft, which does NOT involve the construction of engines, and the assembly of WWII aircraft engines. As far as I know, the VEro Beach, Florida Piper plant is a full assemble plant. Please back up your statement that the Vero Beach, Florida Piper plant doesn't "do" complete assemble. The link is conceptual. My case was purely conceptual as first before becoming concrete. I defended these related notions and climed nothing more for them than notions: So you are agreeing with Emmanuel, the Vero beach plant assembles light aircraft but doesnt build its own engines All related to options that an imgained SimWWII might allow from July 1st, 1940: 1) RAF fighter strenght can be increased. a. Bomber command can provide fuel, skilled labor, and other goods and services to fighter command. Fighter command wasnt short of fuel or skilled labour. The only thing it was short of was trained fighter pilots and experience has shown that trying to put bomber or transport pilots into fighters is disastrous. The skill sets are too different. b. Bomber production can be decreased quickly by allowing manufacturing plants of bombers to loan to fighter manufacturing plants skilled labor, materials, and other goods and services. One more. You cant make Spitfire wings , a complex monocoque structure in a factory that builds wings for Wellington bombers that have a geodesic aluminium structure covered in fabric, You cant use the air cooled radial engines the bomber uses in a Spitfire or Hurricane Such a switch wouldnt produce new fighter airframes until 1943 at the earliest The first point a. seems to be the most controversial by just a bit. I claimed from conceptual awareness backed by some brief statements in interviews I have heard here and there on the USA's History Channel, and a bit from reading--that fighter ground support can be strenghted as to allow on *major bases* air plane manufacturing. The example provided by Tex was the largest of 20 or so top tier maintance facilities that manufactured a variety of new plane. Tex said nothing of the sort, He referred to the Burtonwood REPAIR depot. Like the Catle Bromwich site it was ordered by the British in 1938 but wasnt fully operational until 1941. It was handed over to the USAAF in 1942 and while it repaired and refurbished aircraft and rebuilt aircraft engines and assembled aircraft shipped as kits from the USA it didnt build a single new aircraft from scratch Similarly the RAF used civil aviation repair facilities during the BOB, I've already mentioned Marshall's of Cambridge The military itself had military personnel and civialian military personnel manufacturing new planes. Hundreds of second tier facilities existed on airbases of less size, and smaller ones had third tier facilities. In the fact of concrete evidnese that the military did do this very similarly to my concepts based on real world understanding and bit and peices of interviews and book mentions--you should drop out, drip in, and tune on. In other words if the facts dont support you fantasy just ignore them. By the way a mini-mill is a metal recycling mill that uses finished metals from junk, or large slabs or ingots of metal. The metal milling at the plant mentioned by Tex isn't likely to be making millions of tons of steel a year using iron ore just mined from the earth close by. Nor did this plant likely have alumium smelters as all alumium would be from 100% alumium content inputs be it from a smelter in the form of ingots or from damaged parts of a plane. No the Aluminium it used would be mainly in the form of sheet material bought from an Aluminium smelter. The manufacture of aircraft grade aluminium isnt something you can do in a mini-mill as you'd realise if you new anything about engineering or metallurgy. I will Google for a few minutes in a new window. I suggest you Google for shops capable of overhauling WWII aircraft engines. You will find that these are highly specialised in this business. Today, I suppose, I wonder if the RAF can overhaul a Merlin today? No they get Rolls Royce to do that I wonder if the RAF will over haul a Euro-fighter? They will ship it back to some factory well away from any airbase, uh? No they'll do routine repairs on the base but the aircraft are built by British Aerospace. Why did you post the above information? Are you supporting the notion that important and large fighters could not be built on and/or near a large W.W.I.I. airbase. On the contrary, they would as a rule be built on or near a large airbase, because aircraft manufacturers needed to flight-test their aircraft before delivery! There were a handful of exceptions; IIRC Brewster built its aircraft in the city and some assembly was even done on the second floor. That was, however, recognized to be an absurd and undesirable situation. Good. Airplanes are inherently made near airports, or airbases, runways... Of course all major aircraft manufacturers have their own runways But no military airbase would be involved in the construction of its own aircraft. They might do re-assembly of aircraft shipped in crates, in itself quite a challenge. Poor RAF just can muster the skilled labor, huh? Too hard for them? No they are just too busy keeping the aircraft flying Your question specifically referred to assembling a new engine from parts of *damaged* engines. This would be an extremely foolhardy procedure, as absence of superficial damage would by no means guarantuee that parts were still up to design strength. So there was no recycling? Are you arguing purely from a conceptual frame of reference? Recycling parts is not the same as assembling engines. Normally, bases would not be assembling engines, not even overhauling them; they would be shipped back to the manufacturer or to a maintenance center. What do you thnk a "base" is? A maintenace center is compatible with core military missions. All bases and forts I have every been on have had maintenance centers. The maintenance centers are the factories I'm talking about, the mills I'm talking about... They didnt build new aircraft, just repaired existing ones I see you just wanted me to use the vocabualry right! I read the read of your crap, it was crap. Grow up will you. Keith |
#28
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"Keith Willshaw" wrote in message ...
Look at the post of mine just before Tex's post. Why don't you post anuthr right behind it? "John Freck" wrote in message om... "Emmanuel Gustin" wrote in message ... Snip As far as I know, the VEro Beach, Florida Piper plant is a full assemble plant. Please back up your statement that the Vero Beach, Florida Piper plant doesn't "do" complete assemble. The link is conceptual. My case was purely conceptual as first before becoming concrete. I defended these related notions and climed nothing more for them than notions: So you are agreeing with Emmanuel, the Vero beach plant assembles light aircraft but doesnt build its own engines I don't know the specifics, but I know that I don't see any great piles of unprocessed iron ore, chromium ore, alminium ore, ect. I don't see or smell a large crude oil to crude plasitics plant there either. I conceptually understand that this Piper plant has finished parts sent to it by many suppliers, and they buy many ready made off-the-shelf products too such as screws, botls, fastners, ect. This plant probably makes nothing from utter base raw materials. As far as I know, Piper is a maker of aircraft engines. What is done at this plant and what is done at their other plants and the intra-corporate trade? I don't have the facts--it is just an assemble plant on or near an airport. All related to options that an imgained SimWWII might allow from July 1st, 1940: 1) RAF fighter strenght can be increased. a. Bomber command can provide fuel, skilled labor, and other goods and services to fighter command. Fighter command wasnt short of fuel or skilled labour. The only thing it was short of was trained fighter pilots and experience has shown that trying to put bomber or transport pilots into fighters is disastrous. The skill sets are too different. I didn't mention pilots. As far as fuel goes, I have heard interview with folks saying other groups didn't have fuel and that is why the didn't fighter as not to waste resources. The RAf was very resouce aware. b. Bomber production can be decreased quickly by allowing manufacturing plants of bombers to loan to fighter manufacturing plants skilled labor, materials, and other goods and services. One more. You cant make Spitfire wings , a complex monocoque structure in a factory that builds wings for Wellington bombers that have a geodesic aluminium structure covered in fabric, Of course, you want to discuss the difficult of Spitfire increses, and I am discussing the ease of Hurricane increases. You cant use the air cooled radial engines the bomber uses in a Spitfire or Hurricane Such a switch wouldnt produce new fighter airframes until 1943 at the earliest The first point a. seems to be the most controversial by just a bit. I claimed from conceptual awareness backed by some brief statements in interviews I have heard here and there on the USA's History Channel, and a bit from reading--that fighter ground support can be strenghted as to allow on *major bases* air plane manufacturing. The example provided by Tex was the largest of 20 or so top tier maintance facilities that manufactured a variety of new plane. Tex said nothing of the sort, He referred to the Burtonwood REPAIR depot. Like the Catle Bromwich site it was ordered by the British in 1938 but wasnt fully operational until 1941. It was handed over to the USAAF in 1942 and while it repaired and refurbished aircraft and rebuilt aircraft engines and assembled aircraft shipped as kits from the USA it didnt build a single new aircraft from scratch Did any plant any where build a plane from acratch? John Freck Similarly the RAF used civil aviation repair facilities during the BOB, I've already mentioned Marshall's of Cambridge The military itself had military personnel and civialian military personnel manufacturing new planes. Hundreds of second tier facilities existed on airbases of less size, and smaller ones had third tier facilities. In the fact of concrete evidnese that the military did do this very similarly to my concepts based on real world understanding and bit and peices of interviews and book mentions--you should drop out, drip in, and tune on. In other words if the facts dont support you fantasy just ignore them. By the way a mini-mill is a metal recycling mill that uses finished metals from junk, or large slabs or ingots of metal. The metal milling at the plant mentioned by Tex isn't likely to be making millions of tons of steel a year using iron ore just mined from the earth close by. Nor did this plant likely have alumium smelters as all alumium would be from 100% alumium content inputs be it from a smelter in the form of ingots or from damaged parts of a plane. No the Aluminium it used would be mainly in the form of sheet material bought from an Aluminium smelter. The manufacture of aircraft grade aluminium isnt something you can do in a mini-mill as you'd realise if you new anything about engineering or metallurgy. I will Google for a few minutes in a new window. I suggest you Google for shops capable of overhauling WWII aircraft engines. You will find that these are highly specialised in this business. Today, I suppose, I wonder if the RAF can overhaul a Merlin today? No they get Rolls Royce to do that I wonder if the RAF will over haul a Euro-fighter? They will ship it back to some factory well away from any airbase, uh? No they'll do routine repairs on the base but the aircraft are built by British Aerospace. Why did you post the above information? Are you supporting the notion that important and large fighters could not be built on and/or near a large W.W.I.I. airbase. On the contrary, they would as a rule be built on or near a large airbase, because aircraft manufacturers needed to flight-test their aircraft before delivery! There were a handful of exceptions; IIRC Brewster built its aircraft in the city and some assembly was even done on the second floor. That was, however, recognized to be an absurd and undesirable situation. Good. Airplanes are inherently made near airports, or airbases, runways... Of course all major aircraft manufacturers have their own runways But no military airbase would be involved in the construction of its own aircraft. They might do re-assembly of aircraft shipped in crates, in itself quite a challenge. Poor RAF just can muster the skilled labor, huh? Too hard for them? No they are just too busy keeping the aircraft flying Your question specifically referred to assembling a new engine from parts of *damaged* engines. This would be an extremely foolhardy procedure, as absence of superficial damage would by no means guarantuee that parts were still up to design strength. So there was no recycling? Are you arguing purely from a conceptual frame of reference? Recycling parts is not the same as assembling engines. Normally, bases would not be assembling engines, not even overhauling them; they would be shipped back to the manufacturer or to a maintenance center. What do you thnk a "base" is? A maintenace center is compatible with core military missions. All bases and forts I have every been on have had maintenance centers. The maintenance centers are the factories I'm talking about, the mills I'm talking about... They didnt build new aircraft, just repaired existing ones I see you just wanted me to use the vocabualry right! I read the read of your crap, it was crap. Grow up will you. Keith |
#29
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FWIW I just recently viewed a Hurricane and a Zeke 32 being
constructed from "scratch" plus a pile of badly corroded pieces to copy. There wasn't anything I saw there that required much more that could be made in a decently equipped 'job shop'. The two shops didn't have any unique tools either. Just lathes, milling machines, shear, brake, drill press, hand tools, a thousand Clecos and lots of material. The Hurricane surprised me in that the formers for the fuselage were partially constructed of plywood. The aft half looked rather like a 1:1 scale model aircraft. No, I won't tell you where they are - they don't have time to spare for a flood of visitors. |
#30
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"John Freck" wrote in message om... "Keith Willshaw" wrote in message ... I don't know the specifics, but I know that I don't see any great piles of unprocessed iron ore, chromium ore, alminium ore, ect. I don't see or smell a large crude oil to crude plasitics plant there either. I conceptually understand that this Piper plant has finished parts sent to it by many suppliers, and they buy many ready made off-the-shelf products too such as screws, botls, fastners, ect. This plant probably makes nothing from utter base raw materials. As far as I know, Piper is a maker of aircraft engines. What is done at this plant and what is done at their other plants and the intra-corporate trade? I don't have the facts--it is just an assemble plant on or near an airport. Piper dont build engines, they do however make aircraft All related to options that an imgained SimWWII might allow from July 1st, 1940: 1) RAF fighter strenght can be increased. a. Bomber command can provide fuel, skilled labor, and other goods and services to fighter command. Fighter command wasnt short of fuel or skilled labour. The only thing it was short of was trained fighter pilots and experience has shown that trying to put bomber or transport pilots into fighters is disastrous. The skill sets are too different. I didn't mention pilots. As far as fuel goes, I have heard interview with folks saying other groups didn't have fuel and that is why the didn't fighter as not to waste resources. The RAf was very resouce aware. There was no shortage of fuel, producing airframes when you dont have pilots to fly them isnt terribly helpful as both the Germans and Japanese found. b. Bomber production can be decreased quickly by allowing manufacturing plants of bombers to loan to fighter manufacturing plants skilled labor, materials, and other goods and services. One more. You cant make Spitfire wings , a complex monocoque structure in a factory that builds wings for Wellington bombers that have a geodesic aluminium structure covered in fabric, Of course, you want to discuss the difficult of Spitfire increses, and I am discussing the ease of Hurricane increases. Neither was easy, neither could use the engines or structure of a Wellington bomber You cant use the air cooled radial engines the bomber uses in a Spitfire or Hurricane Such a switch wouldnt produce new fighter airframes until 1943 at the earliest The first point a. seems to be the most controversial by just a bit. I claimed from conceptual awareness backed by some brief statements in interviews I have heard here and there on the USA's History Channel, and a bit from reading--that fighter ground support can be strenghted as to allow on *major bases* air plane manufacturing. The example provided by Tex was the largest of 20 or so top tier maintance facilities that manufactured a variety of new plane. Tex said nothing of the sort, He referred to the Burtonwood REPAIR depot. Like the Catle Bromwich site it was ordered by the British in 1938 but wasnt fully operational until 1941. It was handed over to the USAAF in 1942 and while it repaired and refurbished aircraft and rebuilt aircraft engines and assembled aircraft shipped as kits from the USA it didnt build a single new aircraft from scratch Did any plant any where build a plane from acratch? John Freck Not after about 1910 at a guess, modern aircraft production requires MANY plants often owned by different companies working in partnership. Keith |
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