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Old August 12th 03, 06:34 AM
CH
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thanks
I am digging on the net
found some interesting informations at
http://www.dsm.com/en_US/html/hpf/ropes.htm
http://www.thecortlandcompanies.com/...=1&categoryid=

HMPE (PlasmaŽ, SpectraŽ, DyneemaŽ)
High modulus polyethylene fibers
produced by gel-spinning ultra-high
molecular weight polyethylene
(UHWPE)

Excellent strength-to-weight ratio
Highest abrasion resistance of any fiber
Excellent dynamic toughness
Very low elongation (3% - 5%)
Excellent flex fatigue resistance
Low resistance to heat
Susceptible to creep

5mm in Diameter
5400-ft 1800m
77-lb. 35kg

but for getting a quote I would need the yarn technical
name - something like SK50, Plasma......

Chris



"Bob Johnson" wrote in message
...
G'day, Chris and thanks, Bill --

Here's what the sticker on the shipping reel had written on it:

Cortland Cable Co, Inc
PO Box 330
Cortland, NY 13045
607 753 8276 Fax 607 753 3138

5400-ft 77-lb.

(The reel weighed 11-lb.)

Actually asphalt or tarmac, but you're correct about the wear.
Invariably, the steel would quickly develop waves or slight bends, and
these areas would receive the abrasion. Broken outer strands would soon
poke out with ugly "wickers" and any sorting out would soon teach you to
use gloves, which weren't always 100% effective. With Plasma, wickers
and sorting out have both gone away.

Given its cost we're devoutly hoping the Plasma has an exceptionally
long life.

BJ

CH wrote:

I saw at your web page, that you winch from a concrete runway.
Doing so with steel cables reduced the lifetime by a factor 10
compared to launching on gras.
How is the abrasive behaviour of this cable?
Do you have a the manufacturers address?
Chris Hostettler
Melbourne
Australia

"Bill Daniels" wrote in message
...
Let me take this since Bob Johnson and I have been talking about his

for a
long time.

"Plasma" is a US marketing name for Ultra High Molecular Weight Poly
Ethylene (UHMWPE). It is sold elsewhere as "Dyneema". (The use of

the
word
"Spectra" makes it hard for search engines to find the stuff.)

Spectra
has
a specific gravity of about .97 so it is very light. (it floats)

It is available as 12-strand braided cord in a range of diameters.

5mm
diameter seems a good choice for winch launching gliders since it has

a
breaking strength of about 5500 pounds. For lighter single-seat

gliders,
3mm might work very well. Since it is very strong, light, and has no
tendency whatever to tangle it seems the perfect winch line.

There are two drawbacks. The large one is cost which is three to four

times
as much as steel but Plasma promises to last much longer than steel.

(The
price seems to be coming down fast) The other is a low melting point

of
about 287F with strength starting to diminish above 150F. Both these

can
be
managed by operational changes.

Splicing is very easy. Just a tuck splice like water ski rope works

fine.

Bill Daniels

"CH" wrote in message
...
explain PLASMA mate,
I always thought plasma would be
the liquid part of blood or
highly ionised gas
is it kind of a rope?
nylon?
kevlar?
latex :-) ?
diameter?
how to repair?
....

Chris

"Bob Johnson" wrote in message
...
Further to Craig Freeman's post of July 28, photos of our new

winch
are
available at our club web site at http://www.permiansoaring.us/

The winch was conceived and built by Craig in about three months

of
spare time work, which is surely remarkable. Even more remarkable,

Craig
also wears additional hats as both club president and CFIG.

A short winch description includes a freshly shopped 454 cu.-in.

engine
turning a 48-inch by 6-inch drum at about 8.5/1 reduction. As near

as
I
can learn, the stock 454 engine generates about 325 hp and 350

lb-ft
of
torque at 3500 rpm.

In June, we started our new winch operations using 3/16-in.

stranded
steel cable. With 5000-ft. of line out, we were averaging about

1200
ft.
of launch height with our 1100-lb. Blanik, using the CG bridle.

Craig
wanted to evaluate Plasma rope, so we re-equipped in July. Since

then,
our launch heights have been running 1500-ft. or better. All of

our
towing so far has been in light winds of 10-15 kt. Since spooling

on
the
Plasma, we have also enjoyed zero line-handling hassle, as covered

by
Craig and Bill Daniels in their recent ras posts.

The physics of the two types of launch cable together with winch
operation are kind of interesting. With steel, we were launching

our
Blanik in about four seconds to a speed of 50 kt., at which point

climb
was initiated and maintained at about 55 kt. Horizontal

acceleration
for
the period was about 0.7 G. Total power draw from the engine was
calculated at about 135 hp. With Plasma, the acceleration period

was
reduced to about three seconds to reach the same airspeed.

Required
engine power was reduced slightly, and acceleration was increased

to
about 0.9 G.

During climb to release, which takes about 45 seconds on average,

I'm
estimating engine power required is reduced to about 110 hp for

both
steel and Plasma, including aerodynamic drag of the glider and

towline.

In my calculations, the force accelerating the glider at momentary

full
throttle was estimated at 1000-lb. I backed into this figure by
observing the regular acceleration-phase line breaks we were

initially
experiencing using certified 1000-lb. poly rope for the weak link.

Since
switching to Plasma and 1320-lb. Tost weak links, any line breaks

are
occurring in the release area of the launch, where they are

supposed
to
take place. As Bill Daniels has previously mentioned, it might be
interesting to learn just how much force the glider is actually

seeing
during acceleration and climb.

Bob Johnson