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#11
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Well Roger, I was really just looking for a couple of simple
answers. Seeing how this is an experimental hobby, I thought that I would compare the strengths of the plywood that the designer put on the plans (old design) against some newer materials and idea's. It may cost me a few bucks but I want to measure strength and breaking points against each other. Lou |
#12
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In article . com,
Lou wrote: Well Roger, I was really just looking for a couple of simple answers. Seeing how this is an experimental hobby, I thought that I would compare the strengths of the plywood that the designer put on the plans (old design) against some newer materials and idea's. It may cost me a few bucks but I want to measure strength and breaking points against each other. Lou You should be able to find that information in the materials handbooks. I would start with a Google search for "Forest Products Laboratory", which is the central source of information on wood products. They test materials and publish the results. |
#13
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On Oct 31, 10:02 am, Orval Fairbairn
wrote: You should be able to find that information in the materials handbooks. I would start with a Google search for "Forest Products Laboratory", which is the central source of information on wood products. They test materials and publish the results. That's true as far as it goes. However, the design and development of sport aircraft occasionally demands that one innovate beyond the boundaries of what established laboratories and institutions have deigned to test and approve. Consider the practice of using cellulose fiber composite panels for the reinforcement of truss junctions in chordwise wing members. First developed in the 1930s, this practice was validated in a successful glider design and is currently under evaluation for at least one light sport aircraft. However, it would never have seen the light of day of some poor guy hadn't snipped a bunch of wing rib gussets out of cereal box cardboard and tried them out. Necessity is the mother of invention. Theory often follows practice. Thanks, Bob K. |
#14
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![]() "Lou" wrote in message ps.com... That will break it, but will it measure? What kind of measurement would you like to see? |
#15
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![]() What kind of measurement would you like to see? Well, I'm not sure how to put it. I want to see how other materials and combination of materials measure up to the original design. I probebly will stay with the original, but while I'm at this part, it would be, in my opinion, pointless not to venture down other paths while I can. The measurements don't even need to be a real measurement such as psi. As long as I can have a comparible measurement. In other words, if it takes 50lb of force with a fish scale to break a certain peice of wood. I would compare another material with the same fish scale set up to have a comparable measurement. Lou |
#16
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"Lou" wrote in message
oups.com... What kind of measurement would you like to see? Well, I'm not sure how to put it. I want to see how other materials and combination of materials measure up to the original design. I probebly will stay with the original, but while I'm at this part, it would be, in my opinion, pointless not to venture down other paths while I can. The measurements don't even need to be a real measurement such as psi. As long as I can have a comparible measurement. In other words, if it takes 50lb of force with a fish scale to break a certain peice of wood. I would compare another material with the same fish scale set up to have a comparable measurement. Lou The problem is that if you want to compare two materials for a particular application - you need to match the way you measure the strength of the materials with the kind of loading that will be applied when they are in the stucture. Example - heavy fabric and thin plywood may have similar tensile strength as measured by your fish scale, but the fabric won't work for gussets and the plywood will. So, before you can decide what kind of test you should use to compare, you have to determine how the material is loaded. -- Geoff The Sea Hawk at Wow Way d0t Com remove spaces and make the obvious substitutions to reply by mail When immigration is outlawed, only outlaws will immigrate. |
#17
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Sounds reasonable to me. So, if I where comparing wing loads of
plywood and fabric, how would you suggest I measure this against composite or other materials? I'm open to suggestions. Lou. |
#18
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Lou wrote:
Sounds reasonable to me. So, if I where comparing wing loads of plywood and fabric, how would you suggest I measure this against composite or other materials? I'm open to suggestions. Lou. Maule fabric punch? |
#19
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Sounds reasonable to me. So, if I where comparing wing loads of
plywood and fabric, how would you suggest I measure this against composite or other materials? I'm open to suggestions. Lou. Maule fabric punch? I don't think so. The punch test tells you if your fabric is rotten, or not. The load it puts on the fabric is a result of testing to know how much force the punch should be able to apply, and not have the system of fabric and attachment fail, or not. If your punch test fails, you could develop a long rip , or a rip at a stitch and/or glue by the rib, or in the middle of the fabric, and it could let you fall out of the sky. A point load like a punch is not the kind of load the (lets say) top fabric will see. It will be an evenly distributed load, pulling up, with the glue or stitching (on the ribs) resisting the upward lifting forces. The load at the ribs would be a long attachment, or lots of small point loads from the stitches, but still, the dope should be gluing the fabric to the ribs, also. So, if there is two feet between the ribs, and the bay is 3 feet long, you have 6 square feet of area. If you have a 20 pound per square foot wing loading, you could have 120 pounds of force pulling at the attachments of the ribs and spar caps. (front and rear spars) You want to know if the fabric will fail or hold at those pressures. You could make an airtight box with an open top, of 2' X 3', which would be 864 square inches area of the top. Glue and stitch the fabric on the top flange (same sizes as the ribs or cap, and spar caps) of the box and put 120 pounds of force on the fabric, which would be 864 sq inches/120 lbs per sq ft = 7.2 psi air pressure inside of the box. If it holds, you might not fall out of the sky. g You could then substitute the material you want to test for this application (plywood, fiberglass, fiberglass/foam sandwich, aluminum foil g, or whatever you want to test, and whatever holding method you want to use, and test it. That's my thinking in/out of the box, so to speak. Right, or wrong. I don't know. It is how I would likely go about it. I'm not an aeronautical engineer. I did stay at a Holiday Inn last night! ;-) -- Jim in NC |
#20
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Morgans wrote:
Sounds reasonable to me. So, if I where comparing wing loads of plywood and fabric, how would you suggest I measure this against composite or other materials? I'm open to suggestions. Lou. Maule fabric punch? I don't think so. The punch test tells you if your fabric is rotten, or not. The load it puts on the fabric is a result of testing to know how much force the punch should be able to apply, and not have the system of fabric and attachment fail, or not. If your punch test fails, you could develop a long rip , or a rip at a stitch and/or glue by the rib, or in the middle of the fabric, and it could let you fall out of the sky. A point load like a punch is not the kind of load the (lets say) top fabric will see. It will be an evenly distributed load, pulling up, with the glue or stitching (on the ribs) resisting the upward lifting forces. The load at the ribs would be a long attachment, or lots of small point loads from the stitches, but still, the dope should be gluing the fabric to the ribs, also. So, if there is two feet between the ribs, and the bay is 3 feet long, you have 6 square feet of area. If you have a 20 pound per square foot wing loading, you could have 120 pounds of force pulling at the attachments of the ribs and spar caps. (front and rear spars) You want to know if the fabric will fail or hold at those pressures. You could make an airtight box with an open top, of 2' X 3', which would be 864 square inches area of the top. Glue and stitch the fabric on the top flange (same sizes as the ribs or cap, and spar caps) of the box and put 120 pounds of force on the fabric, which would be 864 sq inches/120 lbs per sq ft = 7.2 psi air pressure inside of the box. If it holds, you might not fall out of the sky. g You could then substitute the material you want to test for this application (plywood, fiberglass, fiberglass/foam sandwich, aluminum foil g, or whatever you want to test, and whatever holding method you want to use, and test it. That's my thinking in/out of the box, so to speak. Right, or wrong. I don't know. It is how I would likely go about it. I'm not an aeronautical engineer. I did stay at a Holiday Inn last night! ;-) He was asking about test samples, not finished product. For a replacement for fabric skin? So f it punches good, it's ok, right? My only question is how much weight is added replacing fabric. Richard |
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