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#28
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Incidentally, what's a "stress riser?"
A stress riser is any flaw in a structural piece that concentrates the stresses through that area to the point that failure might occur. A common example is cutting glass. The "cutter" doesn't cut; its small roller causes a shallow crack in the glass that will allow you to break the glass cleanly when it's bent. On a propeller a nick intereferes with the lines of force in the blade, causing them to have to bend around the nick and so concentrating them below the damage. Their concentration can start the propeller cracking. The blade undergoes huge G forces outward, thrust forces forward, and drag forces chordwise; a prop is often the most heavily stressed part on the whole airplane, and I often see chewed-up props on otherwise cared-for airplanes. Owners don't understand the risks. A prop that throws a foot or so of blade is liable to tear the engine out of the mounts before the pilot can get it stopped, and guess what happens to the CG when about 300 pounds of engine and prop leave a 172? The airplane can't even glide. I demonstrate the stress riser phenomenon to my class using strips of light aluminum flashing. The students try (unsuccessfully) to tear a piece of the flashing. Then I file a tiny nick in the edge, and it tears easily. A second piece with a nick dressed out becomes impossible to tear. Dan |
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