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Winch Experts wanted



 
 
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  #1  
Old March 19th 04, 09:12 PM
Mark Zivley
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I think the difference isn't so much height gained, but back calculating
to horsepower based on a 1 "G" acceleration at the start of the launch.
I've flown off a Supacat and while it had good acceleration, it sure
didn't match up to the whopper of a winch that was built by the permian
soaring association. Talk about a zippy launch!

http://members.cox.net/tsample10/SpecialProjects.html

By the way, I think this "unified winch design" concept is a really
great move.



If you have a diesel driving through a fluid flywheel you don't need
that much power: we have a Supacat with a 245 hp Deutz V8 aircooled
industrial diesel and torque converter (no gearbox). This can launch
an ASH-25 or just about any Nimbus. With a 15 m glider, K-21 or Grob
you'd expect 1200-1400 ft on a 1000m run in calm conditions and over
2000 ft if its blowing a bit.

I'd agree with everything you've said about the specialised nature of
a glider winch, the heavy duty engineering and the costs.

--
martin@ : Martin Gregorie
gregorie : Harlow, UK
demon :
co : Zappa fan & glider pilot
uk :


  #2  
Old March 20th 04, 01:45 AM
Mark James Boyd
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Bill Daniels wrote:

"Mark James Boyd" wrote in message

I'd love to see a winch design that uses a 100hp or less engine,
can be easily bolted on the back of an old pickup, and has engine
and parts that are low maintenance and (especially engine) easy
to acquire (either locally or via shipping).

Alternately, how about a "spare tire" that is really a winch drum.
a stable sturdy "jack" and some way to route the cable
to ensure it winds up nice.

Might not work (thoughts of side loads tipping my car
over come to mind!), but it sure is fun to play with the
thuoght!
--


Mark, unfortunately, the physics of a winch launch says that it takes about
1 kWh or 3,600,000 Joules to launch a glider. The peak power demand places


Hmmm...so all gliders are alike? A Gapa or Russia REQUIRES the
same HP as a ballasted LAK-12 or Nimbus 4? Something 400 pounds
vs. 1600 pounds? I know this isn't what you meant...

I read the Marske site and saw the (wt lbs) x (wing loading lbs) x .03 = hp
and it looked like these mini gliders "needed" about 100 hp.

yet another constraint on the minimum HP that must be available. Those
numbers point to a 400 to 500 HP engine to be able to provide launch service
to any glider in the existing fleet. Although the initial cost of a well
engineered winch is high (nearly as much as a tow plane) the long term costs
are only a few percent as much a tug.


A coupla points: well engineered, is limited in how high you
can get, and very hard to move around are winch disadvantages.
The height is tough to get with any winch (8000 ft sightseeing
sled rides ain't gonna happen). But if we assume we'll only fly
500 gross wt. with 6# wing loading, how does this ease the
engineering and building costs, and how mobile is this
new mini-winch?

If we can build four of these things for the price and energy
of a 400hp version, is the launch weight limitation less of a
disadvantage? How about if we can build eight of these for the
same price? How about if we can build 16?

Obviously if you fly 1600 lbs of glider, this does you no good.
And sure, there are non-recurring engineering costs to
making 2, 4, 8, 16 of these. I guess what I'm saying
is I'm not gonna see a big winch that launches 1600 lbs
at MY gliderport in the next 5 years, but I'm gonna bet
I'll see a small, portable, back of the truck winch at
Tehachapi at the Vintage Sailplane Rally in about a month...

I've also seen pictures and know there are dozens (maybe hundreds)
of hugely capable, overengineered (IMHO) winch designs (they seem
to all be custom homebuilts).
For novelty, I'd like to see the juxtaposed minimalist approach.
I've been very impressed by the lighter, smaller gliders
I've seen recently. I'm excited about the idea
of towing them with a 75 hp towplane. I'd like
to see a 100 hp winch, even if it was underpowered, just to
see HOW underpowered...


The good news is that the total energy consumed for one launch (About 1
liter of diesel fuel equivalent) is tiny compared to any other launch method
except bungee launch. (Excluding, of course, the beer you have to provide
the bungee crew.)


Auto tow's about the same, but without the construction costs,
from what I gather. The huge downside (I'm finding out) is that
auto-tow takes a HUGE amount of room/runway...

A glider winch is a highly specialized piece of machinery that needs the
kind of engineering Ulrich is asking for. Please avoid the temptation to
cobble some junk together to make a barely workable winch. That sort of
thing has given winch launch a bad name in the USA.


There's that word "needs" again. ;P Keep in mind you are sharing this
thread with ME, an avid experimenter and no stranger to failure...

A well run winch operation is very attractive to newcomers to the sport. It
shows a lot of ground activity that is visible to the onlookers and the
rides are a real thrill. Lets get winching!


The only winch I know of on the west coast USA that one can
schedule use of is Northwest Soaring an hour east of Seattle.
I called them and it's a May-Oct operation at Cle Elum. Fortunately
the flights out of San Fran area are $130 round trip, so it'll
be cheap to visit there this summer )) .
--

------------+
Mark Boyd
Avenal, California, USA
  #3  
Old March 19th 04, 05:42 PM
Ulrich Neumann
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(Mark James Boyd) wrote in message news:405aa3e8$1@darkstar...
mat Redsell wrote:
My statement was very confusing... what I really meant was without the winch
I think that we will be in troubles down the road for affordable tows....

And in part I do think that we have taken a wrong road with high wing
loading. for example with the Monarch we are able to tow it aloft with 160
lbs of tension at a speed of about 15 mph with a wind down the runway of
about 10 mph. This requires a very small rope and small horsepower.

http://www.continuo.com/marske/
look under articles for : ultralight design parameters design parameters of
the ultralight glider


I'd love to see a winch design that uses a 100hp or less engine,
can be easily bolted on the back of an old pickup, and has engine
and parts that are low maintenance and (especially engine) easy
to acquire (either locally or via shipping).

Alternately, how about a "spare tire" that is really a winch drum.
a stable sturdy "jack" and some way to route the cable
to ensure it winds up nice.

Might not work (thoughts of side loads tipping my car
over come to mind!), but it sure is fun to play with the
thuoght!


Mark,

a 100HP or less winch? What are you trying to launch - kites or RC
gliders? The Europeans are replacing their winches powered
traditionally by Detroit's finest with big rig Diesels, because ...?
Lets get real here. As nice as it sounds to have your own personal
winch in the trunk, the reality looks more like you could haul your
car around with the winch.

But keep the ideas coming.

Ulrich Neumann
  #4  
Old March 20th 04, 01:58 AM
Mark James Boyd
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In article ,
Ulrich Neumann wrote:
(Mark James Boyd) wrote in message news:405aa3e8$1@darkstar...
mat Redsell wrote:
My statement was very confusing... what I really meant was without the winch
I think that we will be in troubles down the road for affordable tows....

And in part I do think that we have taken a wrong road with high wing
loading. for example with the Monarch we are able to tow it aloft with 160
lbs of tension at a speed of about 15 mph with a wind down the runway of
about 10 mph. This requires a very small rope and small horsepower.

http://www.continuo.com/marske/
look under articles for : ultralight design parameters design parameters of
the ultralight glider


I'd love to see a winch design that uses a 100hp or less engine,
can be easily bolted on the back of an old pickup, and has engine
and parts that are low maintenance and (especially engine) easy
to acquire (either locally or via shipping).

Alternately, how about a "spare tire" that is really a winch drum.
a stable sturdy "jack" and some way to route the cable
to ensure it winds up nice.

Might not work (thoughts of side loads tipping my car
over come to mind!), but it sure is fun to play with the
thuoght!


Mark,

a 100HP or less winch? What are you trying to launch - kites or RC
gliders? The Europeans are replacing their winches powered
traditionally by Detroit's finest with big rig Diesels, because ...?
Lets get real here. As nice as it sounds to have your own personal
winch in the trunk, the reality looks more like you could haul your
car around with the winch.

But keep the ideas coming.

Ulrich Neumann


The previous post about the Marske stuff was my reference. Keep in mind
that yes, I AM talking about very lightweight gliders (either
ultralight or close to it). Not necessarily as interesting to the
"soaring enthusiasts" found here, but interesting to me as a
"soaring consumer."

If you wonder where this push comes from, it's from years
of having fellow pilots tell everyone how airplanes cost
"tens of thousands of dollars" and take $5000 to learn how to
fly. I own a $6000 airplane which one could learn to solo
in about 20 flights ($2000).

http://www.cse.ucsc.edu/~mjboyd/cfi/GHFCcharter

A lot of aviation is overkill. Garmin 430, lights, a starter,
flaps, oleo struts, a heater, blah blah blah. And
who needs a PPL? Solo is solo. There's no doubt who's
flying the thing...where did all this complexity come from?
Society, certainly not the aircraft itself...

Do we NEED a 245 hp winch? Is it POSSIBLE to launch
with something smaller and less hassle?

Do we NEED two 40# thrust turbines, or just one and a lighter
glider? ;P
--

------------+
Mark Boyd
Avenal, California, USA
 




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