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I learned another neat trick a while back from an auto-body guy related
to Chip's comment. This applies if you're repairing or sanding a limited area (e.g. just the outboard 3 feet of wing). A common problem is "managing" the size of the patch or sanded area and especially the feathering to the untouched areas. ie. Since you always want to make sure you remove the coarser grit scratches, you need to make sure that each finer grit completely covers the area covered by the prior grit. In addition to changing the bias on the 45 degree passes, you can manage the edges/feathering of the patch by using successive layers of masking tape. You apply the tape in "reverse order"; ie. you put the outside layer on first. Then, you slightly overlap successive layers, working in toward the area you want to contain. You need as many layers as grits. So, if you are going to be doing 5 passes (400, 600, 800, 1000, 1200), you need 5 layers of tape. After you do the 400 pass, you peel away the inner-most row of tape, thus exposing another inch or so of "interface area". When you do the 600 grit, this ensures that you cover the entire 400 grit area plus "a little bit." Same with the 800, etc. (in reality, this is most critical for the 400, 600, and 800 grits; once you get beyond that, it's pretty painless to manage ) It's easier to do than it is to describe. |
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