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clare at snyder.on.ca wrote:
On Wed, 1 Mar 2006 16:31:13 -0500, "Morgans" wrote: clare at snyder.on.ca wrote Just an update on the testing procedure and results on the TP wing tested at Kitchener Waterloo International Airport last year. The wing was instrumented with strain guages. The main spar was bending significantly between the Cabane mounting and the strut, and the strain readings were beyond the limits the engineer was comfortable with at 2Gs testing for a 600 lb plane.Failure was IMMINENT. I don't understand why the testing did not continue. Seems to me that having someone say that failure was imminent, based on strain gauges, leaves a lot of room for opinion to creep in. They didn't want to have to shovel up the sand when the sandbags split on the floor. I don't have much interest on either side of this but have been reading with curiosity. This last statement was really very lame! If someone's purpose was to prove a design was deficient you would have thought they have tested to failure. I doesn't cost alot to get a couple high school kids to do the shoveling. My question, How much permanent deflection in the wings after the test? John |
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Earlier, UltraJohn wrote:
My question, How much permanent deflection in the wings after the test? I think that that is one of the most central questions in this exchange. If there was no permanant deflection, then the material never reached its 35 ksi (some books like Machinery's Handbook say 40 ksi) yield stress, and without deflection records we'll never really know how close the test wing came to actually failing. Overall, I'm satisfied with the descriptions that a fairly valid static test was done. However, I know from watching videos of static tests and from running deflection estimates for various wings that tests even to just the design limit can result in some seriously spooky deflections. And to add to that, the spar under consideration here is very shallow, and that will also tend to give it a lot of deflection. One thing I would have expected for a test like this is a comparison between the wing under test and some sort of deflection reference like a template. Since the spar in this case has a constant depth of 2", the same template can be applied anywhere on the spar to check the deflection and deduce the stress from that. If I've run the numbers right, for a 2" tall aluminum (Young's modulus of 10 meg) element, at 35 KSI in the extreme fibers the element will have a curvature radius of about 20 feet. That may sound like a pretty shallow curve, but over four feet it results in a bend of about 9.5 degrees and a vertical deflection of about 4". But don't take my word for it, I'm _not_ an engineer... Thanks, and best regards to all Bob K. http://www.hpaircraft.com/hp-24 |
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