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Why no plywood monocoque homebuilts?



 
 
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  #1  
Old October 21st 06, 06:58 PM posted to rec.aviation.homebuilt
Morgans[_2_]
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Default Why no plywood monocoque homebuilts?


"Roger (K8RI)" wrote

How about the Barracuda?


Does the Barracuda get its strength from its skin, or from a wooden framework
with plywood covering it? I don't know.
--
Jim in NC

  #2  
Old October 21st 06, 09:56 PM posted to rec.aviation.homebuilt
Ed Sullivan
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Default Why no plywood monocoque homebuilts?

On Sat, 21 Oct 2006 13:58:52 -0400, "Morgans"
wrote:


"Roger (K8RI)" wrote

How about the Barracuda?


Does the Barracuda get its strength from its skin, or from a wooden framework
with plywood covering it? I don't know.


Again as I recall the Barracuda has a
Warren Truss Fuselage, that is it has both verticle and diagonal
members. the strength is shared. On the other hand DeHavilland
aircraft frame had only verticle members therefore the skin prevented
the structure from skewing.
  #3  
Old October 21st 06, 11:19 PM posted to rec.aviation.homebuilt
Roger (K8RI)
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Default Why no plywood monocoque homebuilts?

On Sat, 21 Oct 2006 20:56:12 GMT, Ed Sullivan
wrote:

On Sat, 21 Oct 2006 13:58:52 -0400, "Morgans"
wrote:


"Roger (K8RI)" wrote

How about the Barracuda?


Does the Barracuda get its strength from its skin, or from a wooden framework
with plywood covering it? I don't know.


I'm not sure how much strength the skin addes in the Cuda so I passed
this question on the the Barracuda users group. If my memory holds out
I'll bring their answer(s) back.


Again as I recall the Barracuda has a
Warren Truss Fuselage, that is it has both verticle and diagonal
members. the strength is shared. On the other hand DeHavilland
aircraft frame had only verticle members therefore the skin prevented
the structure from skewing.

Roger Halstead (K8RI & ARRL life member)
(N833R, S# CD-2 Worlds oldest Debonair)
www.rogerhalstead.com
  #4  
Old October 23rd 06, 08:06 AM posted to rec.aviation.homebuilt
[email protected]
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Posts: 111
Default Why no plywood monocoque homebuilts?

It is called "complimentary structure". Most GA aircraft have a
structure consisting of a skin (alum or plywood) that carries most of
the load. However, the stringers and longerons have an important
function, that is, they provide out of plane stiffness to the skin,
thereby preventing it from buckling under load. Each element of the
structure has an axis about which it is weak, and it needs the other
elements to provide strength in that direction. They need each other
very much.

Bud

Morgans wrote:
"Roger (K8RI)" wrote

How about the Barracuda?


Does the Barracuda get its strength from its skin, or from a wooden framework
with plywood covering it? I don't know.
--
Jim in NC


  #6  
Old October 24th 06, 03:47 AM posted to rec.aviation.homebuilt
[email protected]
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Default Why no plywood monocoque homebuilts?

wrote:

Semi-Monocoque is the term, not "complimentary."


Whatever. My professor in graduate school (a Stanford Ph.D.) called it
complimentary, since the stringers and longerons compliment the skin in
that, as I said, they provide strength in a direction that the skin
does not have, which is out of plane stiffness. Since a true Mono
(meaning a single) coque (shell) structure has only a shell for
structure (an egg is a perfect example), any deviation from this is
often called semi-monocoque, even when the skin carries no load, which
is an incorrect way of describing such a structure.


Your average CessBeeMooPip is semi-monocoque in the aft fuselage.


The fuselage skin from the firewall back is the primary structural
member everywhere except at the wing spar attachments, and the landing
gear on Cessnas.


Most of the rest has heavy structural members and the skin is used just to keep
things square.

Dan


Well, I agree that many aircraft are much heavier than they need to be
because the designer couldn't or wouldn't do the calculations and
design that would eliminate excess weight (i.e. the Cirrus airframe,
even though it is supposedly made of modern high strength composite
structure, is actually about 300 lbs heavier than aluminum planes in
its class). Perhaps the longerons and stringers are heavy enough to
take the necessary loads, But the skin serves as the aerodynamic shell,
or Loft as it is called everywhere on the aircraft, and in places where
the skin is in tension, such as the bottom of the wings, the skin is
again a major structural member. In planes that have heavy wing skins,
such as private jets, the wing skin is again a major structural member.
Since the OP was inquiring about wooden aircraft, it is worth
noting that the reason wood still is a wonderful material even though
its tensile strength is much lower than metal (the strongest wood is
Hickory, which has a tensile strength of less than 2000 psi), is
because its weight versus volume is lower, resulting in a thicker
section for the same weight. This means that the thicker section has a
much better buckling load than metal for the same weight. Plywood skin
aircraft carry much more load in the skin (which is the best place to
carry it) due their superior buckling properties.
Aircraft skin, in a properly designed airframe, does much more
than just hold everything square.

Bud

  #9  
Old October 24th 06, 01:03 PM posted to rec.aviation.homebuilt
[email protected]
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Default Why no plywood monocoque homebuilts?


wrote:
Your average CessBeeMooPip is semi-monocoque in the aft fuselage.


The fuselage skin from the firewall back is the primary structural
member everywhere except at the wing spar attachments, and the landing
gear on Cessnas.


The forward fuselage on the Cessna has heavy structural members.
There are hat-section channels to which the engine mount is attached,
and these run back to the doorposts, which are the primary lifting
members in the fuselage, since the wing's front spars, the spar
carrythrough and the strut attachments are all part of that big
bulkhead. The skin contributes much less in the way of tensile strength
in that area, and it's not a true semi-monocoque. There are sturdy ribs
under the floor and fuselage top, another bulkhead at the rear
doorpost/aft spar attach and carrythrough, and more frame members
behind that, especially around the windows, until we get to the aft
passenger compartment bulkhead. Past that point it's mostly skin. The
framework around the doorframes is fairly heavy to keep them square;
even at that, we find some distortion when we jack the R182 to swing
the gear. If those doors aren't set right, they end up taking flex
loads from the airframe and the hinges eventually break.

Dan

  #10  
Old October 24th 06, 04:14 PM posted to rec.aviation.homebuilt
Denny
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Posts: 562
Default Why no plywood monocoque homebuilts?

I refer the original poster to Low Power Laminar A/C Design by P.
Strojnik... A series of three books... Fascinating reading... The EAA
should have them at the book store...

But, to answer the question, the biggest impediment to the home builder
for making a monocoque fuselage in wood is the need for a plug to cold
mold or laminate the wood onto... If the fuse is symmetrical, a half
plug will work and join the two halves later... The favored material is
cement for making the plug, mostly for cost reasons I suspect - it
certainly would hamper portability...
The Mosquito was done this way, as was (I believe) much of the Spruce
Goose... Much of the Cirrus airplanes are plug molded as semi-monocoque
structures, but I don't think they use cement plugs

denny

 




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