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On Jun 21, 10:40 am, "Private" wrote:
wrote in message ps.com... On Jun 20, 12:31 pm, "Private" wrote: wrote in message roups.com... I built my own compressor years ago using an old truck compressor, and drove it with a 1-horse 3450 RPM jet-pump motor. Dan How did you supply oil pressure to lube the crankshaft? or did this compressor have its own closed sump and pump or splash lube system? TIA It was a base-mounted belt-driven compressor that was supplied oil from the engine's oil system. I made a steel base plate to close it off, drilled the side of the case and tapped it for a 1/2" 90° pipe elbow for a filler/level check plug, and drilled and tapped the con rod caps for 1/8" pipe street ells that acted as scoops to grab the oil from the sump and jam it into the bearings. The main bearings were ball bearings and get plenty of splash to keep them happy. The thing has run happily for probably 100 hours over the last 20 years and shows no sign of distress. Dan I have had good luck and extensive service from these compressors, but always by mounting them on engines where I was able to connect them to the engine's pressure oil and coolant systems. I used an electric clutch pulley so they did not need to run continuously, IMHO they are very good compressors. The current high cost of fuel makes it an expensive way to obtain pressure air in any quantity unless the engine will be operated anyway. Happy landings. This was an old aircooled unit, circa 1950, that showed up in some returned cores. Instead of the usual unloader pistons that lifted the intakes, it has intake ports in the cylinder wall that the piston uncovered near the bottom of the stroke. The unloaders are separate small valves in the head similar to small-engine valves, opened by a lever operated by metal diaphragm that received the air signal from the governor. The whole design of these old compressors resembled an outboard motor powerhead, and in researching the origins of Bendix- Westinghouse compressors I discovered that the first units were converted Evinrudes. So much for the similarities. By the way: of the thousands of compressors we rebuilt, I would say that at least half of the cores had nothing wrong with them except for worn unloader piston O-rings, damage caused by a worn-out $20 governor. New O-rings were a few cents. A shot governor doesn't apply the unloading pressure suddenly, as it should, and the intakes bang the lifting pins and work the pistons up and down rapidly and wear the o-rings out. Leaky o-rings cause a pressure drop in the governor when it cuts the compressor out, it thinks the tank pressure has dropped, and it cuts in again so that the compressor is on/off/on/ off rapidly and the driver or mechanic thinks it's shot. About a fifth of cores were those off Detroit Diesels and had the phenolic drove coupling that would shear internally off its steel hub but remain attached to the hub and look perfectly normal. It couldn't drive the compressor, a compressor that had nothing wrong with it. And the rest had been allowed to eat dust through old/missing/ cheap air filters, and dust destroys a compressor faster than it will an engine. It sticks to the thin film of oil on the cylinder wall instead of being vaporized and blown out, and the cylinder and rings eat each other. Maybe you guys aren't interested in all this, but the point is that most of our troubles with machinery are our own fault, either through ignorance or just being plain cheap. Dan |
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![]() Dan : Which models of truck compressors would work good for a homemade, engine driven unit? I need to have the capability of developing about 25-30 cfm at 70+ psig for s shop project. Tankage is a 650 gallon propane tank and I don't mind ganging two compressors together and having split cut-in/cut-out pressures. Craig |
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![]() wrote in message ps.com... Dan : Which models of truck compressors would work good for a homemade, engine driven unit? I need to have the capability of developing about 25-30 cfm at 70+ psig for s shop project. Tankage is a 650 gallon propane tank and I don't mind ganging two compressors together and having split cut-in/cut-out pressures. I don't know what it would cost to buy and fit a truck compressor, but have you seen this? http://www.wttool.com/product-exec/p...ompressor_Pump I built a 2 hp from a Mopar A/C compressor that I used for several years. But I think if I had to do it all over, I might just buy a pump from China. When my 5 hp Saylor Beal failed a few months ago, I bought a complete 10 hp that I believe uses this same compressor. It makes a lot of air even at 175 psi. Almost 35 CFM I think. |
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On Jun 21, 2:30 pm, wrote:
Dan : Which models of truck compressors would work good for a homemade, engine driven unit? I need to have the capability of developing about 25-30 cfm at 70+ psig for s shop project. Tankage is a 650 gallon propane tank and I don't mind ganging two compressors together and having split cut-in/cut-out pressures. Craig None of the truck compressors will keep up with that. I've been out of the business for 15 years now, but I don't think there's anything bigger than the 24 CFM V-4 TF1000 made by Bendix or the 24 CFM Cummins twin. And it would cost so much that you could buy a couple of big industrial compressors for the same money. The core charges alone on these things were on the order of $750 15 years ago. One of our shop compressors was an old deVilbiss originally installed in a lighthouse to drive the foghorn. Around 50 CFM at 70 psi. I reset the thing to run at 150 psi to keep the bead blasters going, and it had been running for five or six years like that when I left. It wasn't supposed to be able to handle that load, since the con rods and bearings were so slender, but it did. It had been bought at auction by guys in the head office who didn't know any better and just wanted to get something cheap. I had hoped to blow it up to teach them to buy the right stuff in the first place, but the old thing wouldn't cooperate. Dan |
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