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wrote:
Matt Whiting wrote: wrote: Matt Whiting wrote: Jay Honeck wrote: The issue with shock cooling isn't the rate of cooling per se, but rather stress induced by differential cooling. Actually, I think it is the rate of cooling *and* the differential cooling -- if it exists at all. Like you, I am skeptical -- but am I willing to bet $25K on it? Nope. How does the rate affect things? I have a masters in structural engineering and work for a materials company so don't be afraid to get technical. :-) How 'bout this: It's the disparate rates of cooling in some parts of the engine (versus others) that causes the differential cooling that induces stress? Yes, that is what I said originally. It is differential cooling that causes the problem, not the rate of cooling itself. If you could cool the entire engine uniformly, I don't think it would matter much how fast you cooled it. It isn't the rate itself that causes a problem, it is the difference in rates from one location to another. However, I still think that the greatest thermally induced stress occurs during the initial heat-up from a cold start, but I don't have any data to confirm that and I don't have an instrument airplane with which to collect the data. Matt I would think the greatest thermally induced stress occurs when you fly into rain. That may well be, but probably only for the front two cylinders. I wonder if the front cylinders have a higher failure rate than the rest? Matt Hmmm, thinking about it a bit, any shock cooling should be worse on the front two cylinders rain or shine. An analyse of failure rate by cylinder position would be interesting. Yes, my thought exactly. I wonder if anyone keeps such data? I know when I owned my Skylane, we never had any unusual issues with the front two cylinders. This data, if available, would certainly provide some indication if shock cooling is real or imagined. Matt |
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In article ,
Matt Whiting wrote: Hmmm, thinking about it a bit, any shock cooling should be worse on the front two cylinders rain or shine. An analyse of failure rate by cylinder position would be interesting. Yes, my thought exactly. I wonder if anyone keeps such data? I know when I owned my Skylane, we never had any unusual issues with the front two cylinders. This data, if available, would certainly provide some indication if shock cooling is real or imagined. My O-320 had 2 cracked cylinders (both on the left side) at the same time. This was the year after the exhaust stud hold cracked on the right front cylinder. Shock cooling? More likely due to the fact that these were cermichromed cylinders with an unknown number of hours on them before they cracked at 600hours SMOH. -- Bob Noel (goodness, please trim replies!!!) |
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