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Extended full-power in small pistons



 
 
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  #1  
Old January 3rd 09, 02:21 PM posted to rec.aviation.piloting,rec.aviation.student
Viperdoc
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Posts: 155
Default Extended full-power in small pistons

Actually, your premise about babying an engine may not be true. Is there
data that supports this "gentle" use of an engine adds to longevity?

My own plane, as well as others with the same type (an Extra 300) are
essentially operated in an on/off mode. It generally is full power (2700RPM
and full throttle) on TO, cruise to the practice area, and then on/off, with
no regard to shock cooling or heating- full power straight up, power off to
spin, then full power on the recovery. Gyroscopic maneuvers (with a
composite prop)- no problem with cranks.

Yet, with 400 hours of this operation on my plane (and many/many others
according to the reps), none have required an overhaul, with some up to
1,000h of similar operation.

Likewise, Lycoming and Continental always gave some hand waving response to
questions about running LOP, yet, Cirrus, with now many thousands of hours
of LOP operations now mandate operating in this realm.

So, a lot of what is considered "safe and prudent" operating may be more of
an old wive's tale, and not supported by actual data.


  #2  
Old January 3rd 09, 02:39 PM posted to rec.aviation.piloting,rec.aviation.student
a[_3_]
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Posts: 562
Default Extended full-power in small pistons

On Jan 3, 9:21*am, "Viperdoc" wrote:
Actually, your premise about babying an engine may not be true. Is there
data that supports this "gentle" use of an engine adds to longevity?

My own plane, as well as others with the same type (an Extra 300) are
essentially operated in an on/off mode. It generally is full power (2700RPM
and full throttle) on TO, cruise to the practice area, and then on/off, with
no regard to shock cooling or heating- full power straight up, power off to
spin, then full power on the recovery. Gyroscopic maneuvers (with a
composite prop)- no problem with cranks.

Yet, with 400 hours of this operation on my plane (and many/many others
according to the reps), none have required an overhaul, with some up to
1,000h of similar operation.

Likewise, Lycoming and Continental always gave some hand waving response to
questions about running LOP, yet, Cirrus, with now many thousands of hours
of *LOP operations now mandate operating *in this realm.

So, a lot of what is considered "safe and prudent" operating may be more of
an old wive's tale, and not supported by actual data.


You could be right. Never the less, our TBO is determined by tach
hours, and we are happy to run at 1950 at altitude instead of 2600. It
could be a old wives tale, but rapid temp change does different things
to metals than does more gradual changes as well. We'll continue to
fly with a gentle hand -- it pleases us to do so, even if there's a
possibility it doesn't prolong engine life or reliability. I am pretty
persuaded it does, but can offer no evidence. It would be interesting
to have a mechanic examine enough engines flown with different flight
algrithyms to see if he could detect a difference or estimate service
life -- a single blind protocol, if you will.
  #3  
Old January 3rd 09, 02:53 PM posted to rec.aviation.piloting,rec.aviation.student
[email protected]
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Posts: 130
Default Extended full-power in small pistons


On 3-Jan-2009, "Viperdoc" wrote:

Likewise, Lycoming and Continental always gave some hand waving response
to
questions about running LOP, yet, Cirrus, with now many thousands of hours

of LOP operations now mandate operating in this realm.

So, a lot of what is considered "safe and prudent" operating may be more
of
an old wive's tale, and not supported by actual data.


You might want to read through this article:

http://www.lycoming.textron.com/supp...es/SSP700A.pdf

Scott Wilson
  #4  
Old January 3rd 09, 03:14 PM posted to rec.aviation.piloting,rec.aviation.student
Viperdoc
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Posts: 155
Default Extended full-power in small pistons

There is a lot of "may", or "can" in their article, but no data. On the
other hand, Cirrus as well as the folks at TAT actually present data,
something that Lycoming and Continental have yet to produce.

I suspect that both companies are not interested in doing any testing or
changing their many year old operating instructions in order to limit their
liability exposure.


  #5  
Old January 3rd 09, 05:10 PM posted to rec.aviation.piloting,rec.aviation.student
[email protected]
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Posts: 130
Default Extended full-power in small pistons


On 3-Jan-2009, "Viperdoc" wrote:

I suspect that both companies are not interested in doing any testing or
changing their many year old operating instructions in order to limit
their
liability exposure.


You may be exactly right. Somewhat irrelevant for me, since my 1978 Cessna
172N doesn't have an EGT gauge or cylinder head temp gauges. My POH says to
lean until the tach drops 25 to 50 RPM, which I've read is supposedly
somewhere slightly lean of peak. My partners say they lean until the tach
drops off, then twist the mixture knob back rich a couple of turns. I do the
25 RPM drop-off method, but I've always been worried I might be causing
damage to the engine, based on what I've read in some of the on-line
articles people on this group recommended. Or maybe my partners are damaging
the engine by doing it their way, if not just wasting some gas. I wish
there was a way to be absolutely sure.
Scott Wilson
  #8  
Old January 3rd 09, 09:01 PM posted to rec.aviation.piloting,rec.aviation.student
[email protected]
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Posts: 2,892
Default Extended full-power in small pistons

In rec.aviation.piloting wrote:

On 3-Jan-2009,
wrote:

There is; it is called an engine analyzer.


--
Jim Pennino


Ah yes, the Holy Grail of operating an engine. Not in our budget
unfortunately; our airplane is completely original, including paint,
interior and the original Cessna avionics. The best thing about our airplane
is that we have a little less than 2600 total hours on it, and she's been
hangared all her life so she's in remarkably good condition. But, we need to
upgrade the radios and transponder before we start looking at engine
analyzers. Guess I should've been more clear; I wish there were a way to be
more sure of operating the engine properly without an analyzer. Thanks for
the thought, though!
Scott Wilson


Unfortunately monitoring CHT and EGT on all cylinders is the only way to be
absolutely sure.

Monitoring a single cylinder IMHO is a waste of time and money.

Using the POH leaning method won't achieve either maximum power or
economy, but it will be close enough and it will be safe.

The other plus for monitoring all cylinders is if a problem is developing,
it will usually show up on the monitor before any other symptoms become
noticable.


--
Jim Pennino

Remove .spam.sux to reply.
  #9  
Old January 3rd 09, 05:31 PM posted to rec.aviation.piloting,rec.aviation.student
Peter Dohm
external usenet poster
 
Posts: 1,754
Default Extended full-power in small pistons

wrote in message
.. .

On 3-Jan-2009, "Viperdoc" wrote:

I suspect that both companies are not interested in doing any testing or
changing their many year old operating instructions in order to limit
their
liability exposure.


You may be exactly right. Somewhat irrelevant for me, since my 1978 Cessna
172N doesn't have an EGT gauge or cylinder head temp gauges. My POH says
to
lean until the tach drops 25 to 50 RPM, which I've read is supposedly
somewhere slightly lean of peak. My partners say they lean until the tach
drops off, then twist the mixture knob back rich a couple of turns. I do
the
25 RPM drop-off method, but I've always been worried I might be causing
damage to the engine, based on what I've read in some of the on-line
articles people on this group recommended. Or maybe my partners are
damaging
the engine by doing it their way, if not just wasting some gas. I wish
there was a way to be absolutely sure.
Scott Wilson


I don't know about the 172N, but the manual for the 152 had a very similar
recommendation for lean operation--but it was stated for 60% power (and was
obviously appropriate for less than 60% as well).

What does your POH say about the power setting?

Peter



  #10  
Old January 3rd 09, 11:29 PM posted to rec.aviation.piloting,rec.aviation.student
[email protected]
external usenet poster
 
Posts: 1,130
Default Extended full-power in small pistons

On Jan 3, 10:10 am, wrote:
You may be exactly right. Somewhat irrelevant for me, since my 1978 Cessna
172N doesn't have an EGT gauge or cylinder head temp gauges. My POH says to
lean until the tach drops 25 to 50 RPM, which I've read is supposedly
somewhere slightly lean of peak. My partners say they lean until the tach
drops off, then twist the mixture knob back rich a couple of turns. I do the
25 RPM drop-off method, but I've always been worried I might be causing
damage to the engine, based on what I've read in some of the on-line
articles people on this group recommended. Or maybe my partners are damaging
the engine by doing it their way, if not just wasting some gas. I wish
there was a way to be absolutely sure.


Lycoming says you can lean your normally-aspirated engine
anyway you like if you're at or below 75% power without damaging it.
See your cruise charts. Detonation is seldom any risk at 75% or less.

Dan

 




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