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On Jun 23, 3:51*pm, Derek C wrote:
Most modern gliders are stressed to take at least +5.3/-2 g without damage... It is true that operation within the limit load should not cause any damage in the sense of bent, stretched, or torn structure that precludes continued operation. However, at the same time every single load cycle causes the accumulation of fatigue that, given a long enough service life, will eventually cause failure. Aluminum structures require careful consideration of fatigue and service life, since there is no level of stress below which fatigue does not accumulate. If you take an aluminum wing designed to a 5.3g limit load and load cycle it from 0g to 1g and back a relatively large number of times, it will eventually break without ever having been stressed over 1g. That is one of the reasons that there is some margin (usually 50%) between limit load and ultimate load. The key, question, of course, is how many cycles does it take? The extreme example I cite above will probably take many, many times the number of cycles equivalent to the flight hours in the planned service life. Given greater loads, the number of cycles to failure is reduced. And of course, given lower loads, the number of cycles is increased. But the important thing is that, for aluminum at least, there is no level of loading at which the cycle count goes to infinity. An infinitesimal loading, repeated enough times, will result in eventual failure. Thanks, Bob K. |
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