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DG-505 cracked canopy repair



 
 
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  #1  
Old June 11th 08, 04:10 AM posted to rec.aviation.soaring
haven
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Posts: 10
Default DG-505 cracked canopy repair

Any suggestions for the repair of a 10-inch crack emanating from the
aft frame member top-center along with a 4-inch crack 3 inches below
and 3 1-inch cracks spaced 1 inch apart further down?
Does anyone have a repair manual with instructions?

thanks, Haven
  #2  
Old June 11th 08, 05:37 AM posted to rec.aviation.soaring
Craig[_2_]
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Posts: 144
Default DG-505 cracked canopy repair

On Jun 10, 8:10 pm, haven wrote:
Any suggestions for the repair of a 10-inch crack emanating from the
aft frame member top-center along with a 4-inch crack 3 inches below
and 3 1-inch cracks spaced 1 inch apart further down?
Does anyone have a repair manual with instructions?

thanks, Haven


Just search this group for "canopy repair". Lots of threads and
suggestions.
Craig
  #3  
Old June 11th 08, 01:28 PM posted to rec.aviation.soaring
JJ Sinclair
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Posts: 388
Default DG-505 cracked canopy repair

I never had much luck repairing cracks, but you can stop the
progression with a red-hot piece of wire shoved in just ahead of where
the crack stops. I have used a straightened out paper clip held with
vice-grips and heated to red-hot with a cigarette lighter, then shove
it right through the plexiglass about 2mm ahead of where the crack
stops. This method sears over (melts) the plastic and does a good job
of preventing crack creep. Canopy repairs are legal as long as the
crack isn't in the pilots view when landing.
JJ

On Jun 10, 9:37*pm, Craig wrote:
On Jun 10, 8:10 pm, haven wrote:

Any suggestions for the repair of a 10-inch crack emanating from the
aft frame member top-center along with a 4-inch crack 3 inches below
and 3 1-inch cracks spaced 1 inch apart further down?
Does anyone have a repair manual with instructions?


thanks, Haven


Just search this group for "canopy repair". *Lots of threads and
suggestions.
Craig


  #4  
Old June 12th 08, 03:24 PM posted to rec.aviation.soaring
jb92563
external usenet poster
 
Posts: 137
Default DG-505 cracked canopy repair

On Jun 10, 8:10*pm, haven wrote:
Any suggestions for the repair of a 10-inch crack emanating from the
aft frame member top-center along with a 4-inch crack 3 inches below
and 3 1-inch cracks spaced 1 inch apart further down?
Does anyone have a repair manual with instructions?

thanks, Haven


I read a great article in an EAA magazine on how a guy fixed a B-17
top gunners turret bubble canopy that was extensively cracked and had
missing pieces using
a product called Plastifix.

This stuff looks like just what you need as fixing a crack should be a
breeze and produce excelent results, plus it is not expensive as a
bonus.

Check out this link: http://www.urethanesupply.com/step3f.php

Ray
 




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