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#7
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In article 17byb.356395$HS4.2988006@attbi_s01,
"Paul Hastings" wrote: One has to also consider the quality of workmanship, composite designs are generally overdesigned because the designer is trying to cover differances in workmanship from builder to builder. With aluminum, the same thickness aluminum will yield the same strength part, but with composites differences in technique and preparation can yield widely different results with the same materials and number of layups. Designers compensate for this in the beginning, IMHO this is the main reason why a composite will weigh more than an equivilant aluminum structure. This is just a generalization that applies mainly to amatuer built wet layups, in more controlled conditions(prepreg carbon, vacuum bagged parts) the composite part can be lighter and stronger than a similar aluminum part. However most homebuilders do not have access to low cost supplies, tooling, and an oven large enough to do a complete fuse, wing, etc... YMMV It will depend too on the configuration of the aircraft. Fer instance, modern open class sailplanes that have wingspans in the 24 to 30 meter (or more) range just could not be built out of aluminum. These things have fantastically narrow wing chords with wing thicknesses less than 15% of chord. I'm not sure an aluminum wing like that could be made at all at any weight. You should see the flexing of those big glider's wings! |
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